door lock BMW M3 1999 E36 Electrical Troubleshooting Manual

BMW NA
ELECTRICAL TROUBLESHOOTING
MANUAL
SERIES 3 – E36 (318i, 323i, 328i, M3, COUPE AND
CONVERTIBLE)
SCHEMATICS MODEL YEAR 1999
0100.0 INDEX
0110.0INTRODUCTION 0140.0 SYMBOLS 0670.0 POWER DISTRIBUTION CHART 0670.1 FUSE CHART
0670.2 POWER DISTRIBUTION
0670.3 FUSE DETAILS
0670.4 GROUND DISTRIBUTION
0670.5DATA LINK
1210.17
ENGINE CONTROL SYSTEM
MS41.1 (6–CYLINDER M52)


1210.20

ENGINE CONTROL SYSTEM
(DME M5.2, 4–CYLINDER M44)
1230.0 CHARGING SYSTEM
1240.0 START
2460.2 ELECTRONIC TRANSMISSION
CONTROL (EGS A4S 270R)

2460.4
ELECTRONIC TRANSMISSION
CONTROL (EGS A5S 310Z)


3234.0

SUPPLEMENTAL RESTRAINT
SYSTEM (AIR BAG)
3450.1 SLIP CONTROL (ABS/ASC)
5116.0 POWER MIRRORS
5120.0ZKE DOOR LOCK HEATING (TSH) 5126.0 ZKE CENTRAL LOCKING (ZV) 5133.1 POWER WINDOWS (FH) 5200.0 POWER SEATS
5203.0 HEATED SEATS


5410.1

POWER TILT/SLIDE SUNROOF
(SHD)
5430.1ELECTRICAL CONVERTIBLE TOP
6100.0
CENTRAL BODY ELECTRONICS
(ZKE IV)
6133.0 HORN


6135.0

DRIVE–AWAY PROTECTION
(EWS II)
6160.1 WIPER/WASHER MODULE (WWM)
6167.1HEADLIGHT WASHER (SRA)
6169.0
WINDSHIELD WASHER JET
HEATERS
6211.0 INSTRUMENT CLUSTER
6213.1 ANALOG CLOCK
6213.2 MULTI–FUNCTION CLOCK
6214.0 ON–BOARD DISPLAY




INDEX








DEFROSTER FLAP MOTOR, M35 6450.7-03. . . . . . . . . . . . . . . . . . .
DIMMER, N3 6300.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIVERSITY, N404 6424.0-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DOME LIGHT/MAP READING ASSEMBLY, FRONT, E34 6330.3. .
DOOR HANDLE SWITCH, DRIVER’S, S48 6575.2-00. . . . . . . . . . . .
DOOR JAMB SWITCH, DRIVER’S, S14 5133.1-00. . . . . . . . . . . . . .
DOOR JAMB SWITCH, PASSENGER’S, S13 5133.1-00. . . . . . . . . .
DOOR LOCK HEATER, E48 5120.0-00. . . . . . . . . . . . . . . . . . . . . . . . .
DOOR LOCK MOTOR, DRIVER’S, M12 5126.0-00. . . . . . . . . . . . . .
DOOR LOCK MOTOR, PASSENGER’S, M13 5126.0-00. . . . . . . . . .
DOOR LOCK SWITCH, DRIVER’S, S47 5126.0-02. . . . . . . . . . . . . .
DOOR LOCK SWITCH, PASSENGER’S, S49 5126.0-02. . . . . . . . .
DOUBLE TEMPERATURE SWITCH, S36y 6450.7-06. . . . . . . . . . . .
DRIVE–AWAY PROTECTION (EWS II) 6135.0. . . . . . . . . . . . . . . . . .
DUAL TEMPERATURE SENSOR
(COOLANT TEMPERATURE), B6256 1210.17-02. . . . . . . . . . . . . .
ELECTRICAL CONVERTIBLE TOP 5430.1. . . . . . . . . . . . . . . . . . . . .
ELECTRONIC IMMOBILIZER CONTROL MODULE
(EWS II), A836 6135.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRONIC TRANSMISSION CONTROL
(EGS A4S 270R) 2460.2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRONIC TRANSMISSION CONTROL
(EGS A5S 310Z) 2460.4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE CONTROL MODULE (DME), A6000 1210.. . . . . . . . . . . . . .
ENGINE CONTROL MODULE RELAY, K6300 1210.. . . . . . . . . . . . .
ENGINE CONTROL SYSTEM
(DME M5.2, 4–CYLINDER M44) 1210.20. . . . . . . . . . . . . . . . . . . . . .
ENGINE CONTROL SYSTEM MS41.1
(6–CYLINDER M52) 1210.17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ENGINE COOLANT LEVEL SWITCH, S63 6581.2-02. . . . . . . . . . . .
ENGINE COOLANT TEMPERATURE SENSOR, B6232 1210.17-02
ENGINE COOLANT TEMPERATURE SENSOR, B6232 1210.20-05
ENGINE COOLANT TEMPERATURE SENSOR, B6236 1210.17-02
ENGINE HOOD SWITCH, S21w 6575.2-02. . . . . . . . . . . . . . . . . . . . .
EVAPORATIVE EMISSION VALVE, Y6120 1210.. . . . . . . . . . . . . . . .
EVAPORATOR TEMPERATURE SENSOR, B14 6450.7-02. . . . . . .
EXHAUST GAS FLAP VALVE, Y198 1210.17-09. . . . . . . . . . . . . . . .
FINAL STAGE UNIT, N2 6412.20-00. . . . . . . . . . . . . . . . . . . . . . . . . . .
FINAL STAGE UNIT, N2 6450.7-00. . . . . . . . . . . . . . . . . . . . . . . . . . . .
FOG LIGHT RELAY, FRONT, K47 6312.0-00. . . . . . . . . . . . . . . . . . . .
FOG LIGHT SWITCH, S10 6312.0-00. . . . . . . . . . . . . . . . . . . . . . . . . .
FOG LIGHT, LEFT, E26 6312.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FOG LIGHT, RIGHT, E27 6312.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . .
FOOTWELL LIGHT, LEFT FRONT, E61 6330.3. . . . . . . . . . . . . . . . . .
FOOTWELL LIGHT, RIGHT FRONT, E62 6330.3. . . . . . . . . . . . . . . .
FRESH AIR FLAP MOTOR, M36 6450.7-00. . . . . . . . . . . . . . . . . . . . .
FUEL CHANGEOVER VALVE, Y6263 1210.20-09. . . . . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 1, Y6101 1210.. . . . . . . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 2, Y6102 1210.. . . . . . . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 3, Y6103 1210.. . . . . . . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 4, Y6104 1210.. . . . . . . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 5, Y6105 1210.17-01. . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 6, Y6106 1210.17-01. . . . . . . . . . . .
FUEL LEVEL SENSOR, B6 6211.0-04. . . . . . . . . . . . . . . . . . . . . . . . .
FUEL PUMP RELAY, CYL. 1–6, K6301 1210.17-04. . . . . . . . . . . . . .
FUEL PUMP RELAY, K6301w 1210.20-04. . . . . . . . . . . . . . . . . . . . . .
FUEL PUMP, M2 1210.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .




INDEX








WATER VALVE ASSEMBLY, Y4 6450.7-01. . . . . . . . . . . . . . . . . . . . . .
WINDOW BLOWER MICRO SWITCH, REAR, S196 5430.1-01. . . .
WINDOW BLOWER RELAY, REAR, K99 6424.0-02. . . . . . . . . . . . . .
WINDOW BLOWER, REAR, M105 6424.0-02. . . . . . . . . . . . . . . . . . .
WINDOW DEFOGGER/ANTENNA, REAR, 6424.0. . . . . . . . . . . . . . .
WINDOW MOTOR, DRIVER’S, M21 5133.1-03. . . . . . . . . . . . . . . . . .
WINDOW MOTOR, LEFT REAR, M98 5133.1-04. . . . . . . . . . . . . . . .
WINDOW MOTOR, PASSENGER’S, M23 5133.1-03. . . . . . . . . . . . .
WINDOW MOTOR, RIGHT REAR, M99 5133.1-04. . . . . . . . . . . . . . .
WINDSCREEN COWL PANEL LOCK MICRO SWITCH,
S231 5430.1-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WINDSCREEN COWL PANEL LOCK MOTOR, M132 5430.1-00. . .
WINDSHIELD WASHER JET HEATERS 6169.0. . . . . . . . . . . . . . . . .
WIPER MOTOR, M3 6160.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WIPER/WASHER MODULE (LOW II), A64 6160.1-00. . . . . . . . . . . .
WIPER/WASHER MODULE (WWM) 6160.1. . . . . . . . . . . . . . . . . . . . .
WIPER/WASHER MODULE, A51 6160.1. . . . . . . . . . . . . . . . . . . . . . .
WIPER/WASHER SWITCH, S5 6160.1. . . . . . . . . . . . . . . . . . . . . . . . .
ZKE CENTRAL LOCKING (ZV) 5126.0. . . . . . . . . . . . . . . . . . . . . . . . .
ZKE DOOR LOCK HEATING (TSH) 5120.0. . . . . . . . . . . . . . . . . . . . .




0670.1 FUSE CHART




FUSES 1 TO 29





FUSE NUMBER
12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
1210.20
1230.0
1240.0
3234.0
3450.1
5116.0



30A 5A 30A 15A 30A 20A 5A 30A 7.5A 7.5A 5A 15A 5A 5A 5A 10A 5A 7.5A


20A15A 30A 5A 5A
ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
CHARGING SYSTEM
START
SLIP CONTROL (ABS/ASC)
POWER MIRRORS 2460.4


ELECTRONIC TRANSMISSION CONTROL (EGS A5S 310Z) 2460.2

ELECTRONIC TRANSMISSION CONTROL (EGS A4S 270R)

5A 30A 15A 10A 10A
SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG)
30A









1210.17ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER M52)
5126.0

ZKE CENTRAL LOCKING (ZV)

5430.1
6100.0ELECTRICAL CONVERTIBLE TOP
CENTRAL BODY ELECTRONICS (ZKE IV) 5133.1
5200.0
5203.0
5410.1


POWER WINDOWS (FH)
POWER SEATS
HEATED SEATS
POWER TILT/SLIDE SUNROOF (SHD)













6133.0HORN

6135.0DRIVE–AWAY PROTECTION (EWS II)




5120.0
ZKE DOOR LOCK HEATING (TSH)

6160.1WIPER/WASHER MODULE (WWM)

1210.20
1230.0
1240.0
3234.0
3450.1
5116.0ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
CHARGING SYSTEM
START
SLIP CONTROL (ABS/ASC)
POWER MIRRORS 2460.4ELECTRONIC TRANSMISSION CONTROL (EGS A5S 310Z) 2460.2ELECTRONIC TRANSMISSION CONTROL (EGS A4S 270R)
SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG)




FUSE CHART




FUSES 30 TO 50




FUSE NUMBER
39
7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 30A 15A 7.5A 15A30A10A

40        38 37 36 35
5A



7.5A


15A



1210.17ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER M52)


5430.1
6100.0
6133.0ELECTRICAL CONVERTIBLE TOP
CENTRAL BODY ELECTRONICS (ZKE IV)
HORN 5133.1
5200.0
5203.0
5410.1POWER WINDOWS (FH)
POWER SEATS
HEATED SEATS
POWER TILT/SLIDE SUNROOF (SHD) 5126.0ZKE CENTRAL LOCKING (ZV)














40A






20A


5A










6135.0DRIVE–AWAY PROTECTION (EWS II)



5120.0ZKE DOOR LOCK HEATING (TSH)
6160.1WIPER/WASHER MODULE (WWM)




FUSES 6 AND 7








FUSE DETAILS
P90
FRONT POWER
DISTRIBUTION BOX
K13
REAR DEFOGGER
RELAY 6 X292
F630A
12
2.5 RT/BR
6424.0
F75A
14 X10015
13 X13
X1234
S47
DRIVER’S DOOR
LOCK SWITCH .5 RT/GN
M12
DRIVER’S DOOR
LOCK MOTOR 6 X660
.5 RT/GN
M13
PASSENGER’S
DOOR LOCK
MOTOR 6 X641
.5 RT/GN
M17
LUGGAGE
COMPARTMENT
LOCK MOTOR 3 X311.35 RT/GNS302
CENTRAL LOCKING
SWITCH 4 X1292
.35 RT/GN
2 X747
1112 X25712 .35 RT/GN .35 RT/GN .35 RT/GN.75 RT/GN
.75 RT/GN
5126.0
5126.05126.05126.05126.0
30
11 X256
.5 RT/GN
2 X742
S49
PASSENGER’S
DOOR LOCK
SWITCH
5126.0 .35 RT/GN
A96
CONVERTIBLE TOP
CONTROL MODULE 26 X13159
.5 RT/GN
S213
LUGGAGE
COMPARTMENT
LID MICRO SWITCH 3 X10225
5430.1
K117
LUGGAGE
COMPARTMENT
LID RELAY 2 X10226
5126.0
M43
CONVERTIBLE TOP
STORAGE LID
LOCK MOTOR 3 X10223
5430.1
.5 RT/GN
1.5 RT/GN
5430.1.75 RT/GN
MECHANICAL
CONVERTIBLE TOP

GROUND DISTRIBUTION
GROUND X495








.5 BR E48
DOOR LOCK
HEATER S17
MIRROR CONTROL
SWITCH
X7521S48
DRIVER’S DOOR
HANDLE SWITCH
M21
DRIVER’S WINDOW
MOTOR
X6251
X749
3 Y5
DRIVER’S SIDE
MIRROR
X7511


X623
4
X2571 .75 BR .75 BR .5 BR
X849
.5 BR
.75 BR
.75 BR
M23
PASSENGER’S
WINDOW MOTOR
X744
3
Y6
PASSENGER’S
SIDE MIRROR
X624
4
.5 BR
.5 BR
.75 BR
X942
4 BR
S56
PASSENGER’S
SEAT, SEAT
CONTROL SWITCH
X604
6
X279
1
2.5 BR
E58
PASSENGER’S
SEAT HEATER
X740
1
S13
PASSENGER’S
DOOR JAMB
SWITCH
X351
1
E59
PASSENGER’S
SEATBACK HEATER
X741
1
2.5 BREXCEPT
CONVERTIBLE
.5 BR .5 BR.5 BR
X13005

(PARTIAL)
X7091 X710
1
.75 BR X638
1





X6036S51
DRIVER’S SEAT,
SEAT CONTROL
SWITCH
X7131B17
RIGHT REAR
BRAKE PAD
SENSOR
2.5 BRM2
FUEL PUMP.5 BRX352
1S14
DRIVER’S DOOR
JAMB SWITCH
X13007
.5 BRX840
2.5 BR
E44
RIGHT LICENSE
PLATE LIGHT
E43
LEFT LICENSE
PLATE LIGHT
X2751 2.5 BR
2.5 BR
.75 BR





GROUND X13006
GROUND DISTRIBUTION
1 BRX400
2
E40
RIGHT REAR
INTERIOR LIGHT
2) INTERIOR
LIGHT
3) READING
LIGHT
.75 BR
X47702
1M55z
DRIVER’S SEAT
LUMBAR SUPPORT
MOTOR/VALVEX1813531.5 BR1.5 BR
0670.4-17
TELEPHONE
CONNECTOR
LUGGAGE
COMPARTMENTX1292
3
S302
CENTRAL LOCKING
SWITCH
0670.4-19
32X4771
.75 BR .75 BR .35 BR
2
3E39
LEFT REAR
INTERIOR LIGHT
2) INTERIOR
LIGHT
3) READING
LIGHT
.75 BR
3
2 3

.75 BR/GEX13252

5120.0 ZKE DOOR LOCK HEATING (TSH)







21
21
P90
FRONT POWER
DISTRIBUTION BOX
11
X495X132542S47
DRIVER’S DOOR
LOCK SWITCH
0) OFF
3) CENTRAL
ARREST
.5 WS/GN
.5 RT/GN1.5 BL/GR1.5 SW1.5 WS
3 2 1 6 X660
10 X1325213 14
2 X751
2 X747
10 X25714 13
ZKE CENTRAL
LOCKING (ZV)
5126.0
4X6605
X747
1X10015
14X1001810
X257
8
X751
1 X257
19
2 X752
2 X352.5 BR/RT/GE.35 WS/GN
X449
X13006X495
M12
DRIVER’S DOOR
LOCK MOTOR
1) LOCK
2) UNLOCK
.5 WS/SW
.35 WS/SW
S48
DRIVER’S DOOR
HANDLE SWITCH
1) HANDLE DOWN
2) HANDLE
LIFTED 1 X752
GROUND
DISTRIBUTION
0670.4GROUND
DISTRIBUTION
0670.4 1 X352
S14
DRIVER’S DOOR
JAMB SWITCH
1) DOOR OPEN
2) DOOR CLOSEDFUSE DETAILS
0670.3
.5 WS/RT
.35 WS/RT
.35 WS/RTFUSE DETAILS
0670.3
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)
.75 BR/GE
GROUND
DISTRIBUTION
0670.4
F3525A
.5 BR/RT/GEX475
ZKE CENTRAL
LOCKING (ZV)
5126.0
X13253
3
.5 BR/GR/GE .5 BR/RT/GE
.5 BR/GR/GE
X443ANTI–THEFT
SYSTEM (ALPINE)
6575.2
1 2
31
30
POWER WINDOWS
(FH)
5133.1
E48
DOOR LOCK
HEATER
1 2
F75A
0 3
3131
30
.5 BR/RT/GE


OUTPUT DETAILS

 





5126.0 ZKE CENTRAL LOCKING (ZV)
F75A
X1001514
M12
DRIVER’S DOOR
LOCK MOTOR
1) LOCK
2) UNLOCK
1 2 3 X660
FUSE DETAILS
0670.3
F3525A
X10018
10
FUSE DETAILS
0670.3
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)
.5 WS/
SW
6
12
5
X660
.5 WS/
GN
P90
FRONT POWER
DISTRIBUTION BOX F7
5A
X10015
14
FUSE DETAILS
0670.3
10 X13252
2
M13
PASSENGER’S
DOOR LOCK
MOTOR
1) LOCK
2) UNLOCK 1 2 3 X641
6
1 2
5 X641
4 1 9 X13252
.5 WS/GN .5 WS/SW
15
1.5 BL/GR17 X25716
1.5 SW 1.5 WS1.5 BL/GR
1.5 SW
1.5 WSX453
2.5 BL/GR
X462
X455
1.5 WS 1.5 SW1.5 BL/GR
16 17 15
1.5 SW 1.5 BL/
GR 1.5 WS 2.5 SW 2.5 WS
12
(PARTIAL)
(PARTIAL)
(PARTIAL)
X25612
.5 RT/
GN
12
.5 RT/GN
21
4
M16
GAS FILLER LOCK
MOTOR 1 X312
1.5 BL/GR
X453(PARTIAL)
X312
1.5 SW
2
M107
GLOVE BOX LOCK
MOTOR 1 X13263
1.5 SW
X13263
1.5 BL/GR
2