BMW Z3M COUPE 1999 E36 Electrical Troubleshooting Manual



ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER S52)
X6300
POWER










46
.5 RT
4 RT/WS
.5 RT/WS.5 BR
4 RT4 RT
8 X6300
73 5426 X6000
X6506
X6821
2
K6300
ENGINE CONTROL
MODULE RELAYG6430
B+ JUMP START
JUNCTION POINT
A6000
ENGINE CONTROL
MODULE (DME)86
8530
87
.5 RT/WS.5 RT/WS
M6506
E–BOX FAN POWER
DISTRIBUTION
0670.22
1210.17-041.5 RT/WS 1 RT/WS
.5 RT/WS
1210.17-01 1210.17-01
4 RTX6412
.5 RT/WS
87
2.5 RT14 X6002
D100
DATA LINK
CONNECTOR
X6411
31
6 RTX6430
1210.17-05
M VERSIONS
2.5 RT/WS
1210.17-06
LATE PRODUCTION



ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER S52)
Y6275
VARIABLE CAM-
SHAFT CONTROL
VALVE 1
.5 RT/WS
2
X6275
1 X6275









A6000
ENGINE CONTROL
MODULE (DME) .5 GN/BL
Y6106
CYL. 6 FUEL
INJECTION VALVE
–+
–+Y6101
CYL. 1 FUEL
INJECTION
VA LV E –+
Y6102
CYL. 2 FUEL
INJECTION VALVE
–+
Y6103
CYL. 3 FUEL
INJECTION VALVE
–+
Y6104
CYL. 4 FUEL
INJECTION
VA LV E –+
Y6105
CYL. 5 FUEL
INJECTION VALVE
–+
2712165222423 X6000
.5 RT/WS
1 X6101
1 X6103
.5 RT/WS
1
X6105
1 X6106
.5 RT/WS
1 X6104.5 RT/WS
1 X6102
1 RT/WS
2 X6130
2 X61022 X61042 X6106
2
X61052 X6103
2X6101
.75 BR/WS .75 BR/RT .75 BR/GE .75 BR/BL .75 BR/GN .75 BR/VI X6130
Y6130
IDLE SPEED
CONTROL VALVEX6820
.5 RT/WS
1210.17-00
1.5 RT/WS1210.17-00
33 .5 WS/
GN
3
.5 WS/
GE
53
.5 RT/WS
3131313131313131
M VERSIONS

.5 GN
1


ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER S52)
2.5 GN









7 X33
POWER
DISTRIBUTION
0670.2
21 X20
49 X6000
2.5 GNS2
IGNITION SWITCH
0) OFF
1) ACCESSORY
2) RUN
3) START
.75 GN
.5 GN
43 .5 BR/GR
.5 BR/RT
B6256
DUAL
TEMPERATURE
SENSOR
(COOLANT
TEMPERATURE)1 2 X6205
.5 BR/GR
B6205
INTAKE AIR
TEMPERATURE
SENSOR .5 GR
14 3910 X6000
A6000
ENGINE CONTROL
MODULE (DME) X203
2.5 GN
1 X209
X6832
X8038
2
X6256
X8071X8051
A2w
INSTRUMENT
CLUSTER
1112 X20
17 18 X17
.5 BR/GE .5 BR/VI
.5 BR/GE .5 BR/VI
.5 BR/GE .5 BR/VI
.5 BR/GR
B6236
ENGINE COOLANT
TEMPERATURE
SENSORB6232
ENGINE COOLANT
TEMPERATURE
SENSOR
2
10
3
R
1 X6150
2
4 X6326
K6326
UNLOADER RELAY,
TERMINAL 15
2.5 GN
8 X6326
30
87

X6830
62.5 RT
85 86
2.5 GN
2.5 GNGROUND
DISTRIBUTION
0670.4
2.5 RTX6413
X6415POWER
DISTRIBUTION
0670.210 RT
X6432
POWER
DISTRIBUTION
0670.2
G6430
B+ JUMP START
JUNCTION POINT
10 RT
M VERSIONS

1.5 SW/WS
29 X6454
GROUND
DISTRIBUTION
0670.42









1 3 X6151
X64561 SW/WS
X61521
1 GN1 GN1 GN
3
3 X6152
1 30 2 31 3 X6000
X6831
T6151
CYL. 1 IGNITION
COIL
T6152
CYL. 2 IGNITION
COIL
W6165
SHIELD UP TO
10mm BEFORE
IGNITION COIL
CONNECTOR
A6000
ENGINE CONTROL
MODULE (DME) 1.5 SW/RT 1.5 SW/GE 1.5 SW/BL 1.5 SW/GN 1.5 SW/VI1 SW/RT 1 SW/GE 1 SW/BL 1 SW/GN 1 SW/VI1 GN 1 GN 1 GN
X6151
2
2
X6153
X61532 1
X61541 3 X61542T6154
CYL. 4 IGNITION
COIL
3 X6155
X61552 1
X61561 3 X6156
T6156
CYL. 6 IGNITION
COIL
T6153
CYL. 3 IGNITION
COILT6155
CYL. 5 IGNITION
COIL
1 BR 1 BR 1 BR 1 BR 1 BR 1 BR
GROUND
DISTRIBUTION
0670.4
2.5 GN
4 9 7 6 3 10 X6150
313131313131
1.5 BR
R8554
RESISTOR
X6456
GROUND
DISTRIBUTION
0670.4
1.5 BR
R8554
RESISTOR
X6456
GROUND
DISTRIBUTION
0670.4
1.5 BR
R8554
RESISTOR240
2w240
2w240
2w



ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER S52)








2.5 RT/WS
X65001
GROUND
DISTRIBUTION
0670.4
4 X6500
2 6 8 X6301
69X6301
4
2.5 GN/VI.5 BR/GN
M2
FUEL PUMP
A6000
ENGINE CONTROL
MODULE (DME)
K6301w
FUEL PUMP RELAY 

 
X6000
X13032
79
X6822
7177
1210.17-05
72 61 78
124 3
X62102
X62102
B62102
OXYGEN SENSOR
I (BEHIND
CATALYTIC
CONVERTER)
2 14 3
X62202
X62202
B62202
OXYGEN SENSOR
II (BEHIND
CATALYTIC
CONVERTER) .5 RT/WS
.5 SW .5 GE .5 SW.5 GE .5 BR
1210.17-00
13
16
X100166
P90
FRONT POWER
DISTRIBUTION BOX
5 X10016
FUSE DETAILS
0670.3FUSE DETAILS
0670.3
F135AF1815A
14 X20
1 RT/WS
.5 RT/WS
.5 RT/WS
X20
.5 GN/VI(PARTIAL)
.5 BR
25677570 55 76
124 3
X62101
X62101
B62101
OXYGEN SENSOR
I (IN FRONT OF
CATALYTIC
CONVERTER)
2 14 3
X62201
X62201
B62201
OXYGEN SENSOR
II (IN FRONT OF
CATALYTIC
CONVERTER) .5 RT/WS
.5 SW .5 GE .5 SW.5 GE .5 BR
.5 BR
.5 RT/WS
M VERSIONS



ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER S52)
POWER
DISTRIBUTION
0670.2
G6430
B+ JUMP START
JUNCTION POINT
2.5 BR









1
4
X62072
32 3442 12 X6000
44 87
1 2 3 X6252
.5 SW.5 GE
1.5 BR.5 BR.5 SW.5 RT/GN
B6207
HOT FILM AIR
MASS METER
A6000
ENGINE CONTROL
MODULE (DME)
R6252
THROTTLE
POSITION SENSOR GROUND
DISTRIBUTION
0670.4
X6454
5V (15)
4
1.5 BR28
GROUND
DISTRIBUTION
0670.4GROUND
DISTRIBUTION
0670.4
X61202
68
1210.17-00
X6120
1
Y6120
EVAPORATIVE
EMISSION VALVE
.5 RT/WS
.5 BR
+–
3X6207
.5 RT/WS
X61631
62
X61632
Y6163
SECONDARY AIR
PUMP VALVE .5 RT/WS
.5 BR/WS
1210.17-04
X65502
50
X65501
Y6550
SOLENOID VALVE
(”RUNNING
LOSSES”) .5 RT/WS
.5 GE/BL
8 2 X6304
K6304
SECONDARY AIR
PUMP RELAY
30
35X6000.5 BR/GN
X61331X6133
2
Y6133
AIR PUMP
X6455
GROUND
DISTRIBUTION
0670.4
X63045
GROUND
DISTRIBUTION
0670.4
31313131
31
1210.17-09
.5 GR/WS.5 RT/WS X6822
(PARTIAL)
46
4 RT/GE
X8000
.5 RT/GN
56
GROUND
DISTRIBUTION
0670.4
31
X6456
POWER
DISTRIBUTION
0670.2
+
–
M VERSIONS

.5 SW
31


ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER S52)









A6000
ENGINE CONTROL
MODULE (DME)
41 64 6543
B6204
CAMSHAFT
POSITION SENSOR
(CYLINDER
IDENTIFICATION) .35 SW .35 GE
W6204
SHIELD UP TO
10mm BEFORE
CAMSHAFT
POSITION SENSOR
(CYLINDER
IDENTIFICATION) .35 BR
1 X6204
3 2
57 58
.5 GE .5 SW
2 138 59 63
.5 GN .5 BR
4 3
W9110
SHIELD
X6240
CYL. 4–6 CYL. 1–3
B6240
KNOCK SENSOR
83 40 48
B6203
CRANKSHAFT
POSITION/RPM
SENSOR .35 SW .75 BR/SW
W6203
CRANKSHAFT
POSITION/RPM
SENSOR SHIELD .5 GE
3 12
X6454
X6475
.5 RT/WS
1210.17-09
GROUND
DISTRIBUTION
0670.4
X6203
X6000
EARLY
PRODUCTIONLATE PRODUCTION
EARLY
PRODUCTION 1210.17-00
.5 BR
M VERSIONS



ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER S52)
1









6
FUSE DETAILS
0670.3
X600016
4 X10054
X1271
4 X127
A6000
ENGINE CONTROL
MODULE (DME)
.5 SW/GR
X20
5
B8y
PRESSURE SWITCH
1) PRESSURE
BELOW 21 BAR
2) PRESSURE
ABOVE 30 BAR
3) PRESSURE
ABOVE 2.6 BAR
4) PRESSURE
BELOW 1.5 BAR
.5 VI
P90
FRONT POWER
DISTRIBUTION BOX
4 X51
FUSE DETAILS
0670.3
2X515
.75 SW
.5 SW/BL
A6000
ENGINE CONTROL
MODULE (DME)
K19
COMPRESSOR
CONTROL RELAY
X600074
X204
.5 SW/BL
1
Y2
AIR CONDITIONING
COMPRESSOR
1) NORMAL
TEMPERATURE
2) HIGH
TEMPERATURE
3086
8785
B9508
PRESSURE
SWITCH
X10241
.5 SW/GE
1 VI X10018
18X1001612
F397.5AF165A
2
12
34
5 X18350S221
EVAPORATOR
CONTROLLER
M VERSIONS



ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER S52)
.5 VI/GR









X117520
7
3620
.35 SW
18
.5 GN
TD

31X6000
19
5 X10054
.5 SW/VI
6 X20
3 X18350
S221
EVAPORATOR
CONTROLLER
14
1
A837
ELECTRONIC
IMMOBILIZER
CONTROL
MODULE (EWS III)

.5 GN
60
X6002
18X6000
88
17
.5 WS/VI/GE .5 GN/BL
15
.5 BR/RT
3131
A52
SLIP CONTROL
MODULE
(ABS/ASC)

X183492
S220
AIR CONDITIONING/
RECIRCULATING
SWITCH ASSEMBLY

X189
2X20
1 SW/VI 1 SW/VI
1 SW/VI
X1620
.5 SW
3
X1047
X508
K33a
AIR CONDITIONING
RELAY, MOTRONIC

.5 SW/VI
X35
21.5 SW/VI
9 24
TI
31 .5 WS/SW
X8015
1
X6002D100
DATA LINK
CONNECTOR .5 SW .5 SW
.5 SW
TXD 2 PGSP R
.5 SW
5 X1805
.35 SW
82
9
18
80
10
81
81
11
77
45
12
88
X6031
A2w
INSTRUMENT
CLUSTER
3) ENGINE SPEED
INPUT
A6000
ENGINE CONTROL
MODULE (DME)
1) DRIVE–AW AY
PROTECTION
35X1175
D100
DATA LINK
CONNECTOR
A52
SLIP CONTROL
MODULE
(ABS/ASC) .5 BR/RT .75 SW/GN .75 SW/BR .75 SW/RT .75 WS/GN.75 SW/GR .75 SW/BR .75 SW/RT .75 WS/GNNOT USED
M VERSIONS

ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER S52)
X17
OBD II DIAGNOSIS









46X600011
.5 GE/RT.5 GN/BL.5 GN/RT
51 20
.5 GR
.5 WS/VI/GE
D100
DATA LINK
CONNECTOR1210.17-05 1210.17-06
A6000
ENGINE
CONTROL
MODULE (DME)
42 .5 VI/GN
X6868
.5 GR/WS .5 BR/SW P90
FRONT POWER
DISTRIBUTION BOX
F425A
FUSE DETAILS
0670.3
24X10018
8X60314
675
7 X19527
D110
OBD II
CONNECTOR
.5 WS/VI/GE
231
123
.5 WS/VI/GE
.5 GE/RT .5 GN/BL.5 GN/RT .5 GR .5 GR/WS .5 BR/SW
X161316
B65
FUEL TANK
PRESSURE
SENSOR123
.5 GE/RT .5 GR/WS .5 BR/SW
1B6247
CHARCOAL
FILTER SHUT–
OFF VALVE
A2w
INSTRUMENT
CLUSTER
X19528
DDS + DDS –DDSS
X6002
X8103
.5 VI/GN


X6501
X6031
P90
FRONT POWER
DISTRIBUTION BOX
F135A
FUSE DETAILS
0670.3
6X10016
2 X6247
M VERSIONS