fuse chart BMW Z3M COUPE 2000 E36 Electrical Troubleshooting Manual

BMW NA
ELECTRICAL TROUBLESHOOTING
MANUAL
SERIES 3 – E36/7 (Z3 Roadster, Z3 Coupe,
M Roadster, and M Coupe)
SCHEMATICS MODEL YEAR 1999
0100.0 INDEX 0110.0 INTRODUCTION
0140.0 SYMBOLS
0670.0 POWER DISTRIBUTION CHART
0670.1 FUSE CHART
0670.2POWER DISTRIBUTION 0670.3 FUSE DETAILS 0670.4 GROUND DISTRIBUTION
0670.5 DATA LINK


1210.17

ENGINE CONTROL SYSTEM
MS41.1 (6–CYLINDER S52)
1210.25 ENGINE CONTROL SYSTEM
MS42.1 (6–CYLINDER M52)
1230.0 CHARGING SYSTEM 1240.0 START
1290.0 E–BOX FAN


2460.2

ELECTRONIC TRANSMISSION
CONTROL (EGS A4S 270R)
3234.0 SUPPLEMENTAL RESTRAINT
SYSTEM (AIR BAG)
3450.1 SLIP CONTROL (ABS/ASC)

3452.1

DYNAMIC STABILITY CONTROL
(DSC III)
3614.0 TIRE INFLATION SYSTEM
5116.0 POWER MIRRORS
5126.0ZKE CENTRAL LOCKING (ZV) 5133.0 ZKE POWER WINDOWS (FH) 5200.0 POWER SEATS 5203.0 HEATED SEATS
5410.5 POWER TILT SUNROOF


5430.2

ELECTRO–HYDRAULIC
CONVERTIBLE TOP
6100.0 CENTRAL BODY ELECTRONICS
(ZKE IV)
6133.0 HORN

6135.1

DRIVE–AWAY PROTECTION
(EWS III)

6160.1
WIPER/WASHER MODULE
(WWM)
6167.1 HEADLIGHT WASHER (SRA)


6169.0

WINDSHIELD WASHER JET
HEATERS
6211.0INSTRUMENT CLUSTER 6213.1 ANALOG CLOCK 6213.3 DIGITAL CLOCK 6300.0 LIGHT SWITCH DETAILS
6312.0 HEADLIGHTS/FOG LIGHTS
6313.0 TURN/HAZARD LIGHTS
6314.0 PARK/TAIL/UNDERHOOD LIGHTS
6320.0 LICENSE PLATE/LUGGAGE
COMPARTMENT LIGHTS
6322.0 BACK UP LIGHTS
6325.0 BRAKE LIGHTS
6330.3 INTERIOR LIGHTS
6332.0 INTERIOR ACCESSORIES
6350.0CRASH CONTROL MODULE 6424.0 REAR WINDOW DEFOGGER
6450.6
INTEGRATED HEATING– AND
CLIMATE CONTROL
6510.1 RADIO/HIFI


6561.0

CELLULAR TELEPHONE
(PROVISIONS)
6571.0CRUISE CONTROL (TEMPOMAT) 6575.2 ANTI–THEFT SYSTEM (ALPINE) 6581.3 BOARD COMPUTER (BC – LOW) 7000.0 COMPONENT LOCATION CHART
7100.0 COMPONENT LOCATION VIEWS
8000.0 SPLICE LOCATION VIEWS
8500.0 CONNECTOR VIEWS

INDEX
















ENGINE CONTROL MODULE (DME), A6000 1210.25. . . . . . . . . . . . . . . . . . .
ENGINE CONTROL MODULE RELAY, K6300 1210.17-00. . . . . . . . . . . . . . .
ENGINE CONTROL MODULE RELAY, K6300 1210.25-00. . . . . . . . . . . . . . .
ENGINE CONTROL RELAY (ABS/ASC), K94 3450.1-00. . . . . . . . . . . . . . . . . .
ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER S52) 1210.17. . . . . . .
ENGINE CONTROL SYSTEM MS42.1 (6–CYLINDER M52) 1210.25. . . . . .
ENGINE COOLANT TEMPERATURE SENSOR, B6232 1210.17-02. . . . . . .
ENGINE COOLANT TEMPERATURE SENSOR, B6232 6211.0-04. . . . . . . . .
ENGINE COOLANT TEMPERATURE SENSOR, B6236 1210.17-02. . . . . . .
ENGINE COOLANT TEMPERATURE SENSOR, B6236 1210.25-07. . . . . . .
ENGINE HOOD SWITCH, S21w 6575.2-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EVAPORATIVE EMISSION VALVE, Y6120 1210.17-05. . . . . . . . . . . . . . . . . .
EVAPORATIVE EMISSION VALVE, Y6120 1210.25-03. . . . . . . . . . . . . . . . . .
EVAPORATOR CONTROLLER, S221 6450.6-01. . . . . . . . . . . . . . . . . . . . . . . .
EVAPORATOR CONTROLLER, S221 6450.6-05. . . . . . . . . . . . . . . . . . . . . . . .
EVAPORATOR TEMPERATURE SENSOR, B14 6450.6-01. . . . . . . . . . . . . . .
EVAPORATOR TEMPERATURE SENSOR, B14 6450.6-05. . . . . . . . . . . . . . .
EWS TOROIDAL COIL, L1 6135.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FOG LIGHT RELAY, FRONT, K47 6312.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . .
FOG LIGHT SWITCH, S10 6312.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FOG LIGHT, LEFT, E26 6312.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FOG LIGHT, RIGHT, E27 6312.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRESH AIR RECIRCULATION MOTOR, M111 6450.6-01. . . . . . . . . . . . . . . . .
FRESH AIR RECIRCULATION MOTOR, M111 6450.6-05. . . . . . . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 1, Y6101 1210.17-01. . . . . . . . . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 1, Y6101 1210.25-02. . . . . . . . . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 2, Y6102 1210.17-01. . . . . . . . . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 2, Y6102 1210.25-02. . . . . . . . . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 3, Y6103 1210.17-01. . . . . . . . . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 3, Y6103 1210.25-02. . . . . . . . . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 4, Y6104 1210.17-01. . . . . . . . . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 4, Y6104 1210.25-02. . . . . . . . . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 5, Y6105 1210.17-01. . . . . . . . . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 5, Y6105 1210.25-02. . . . . . . . . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 6, Y6106 1210.17-01. . . . . . . . . . . . . . . . . . . FUEL INJECTION VALVE, CYL. 6, Y6106 1210.25-02. . . . . . . . . . . . . . . . . . .
FUEL PUMP RELAY, K6301w 1210.17-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL PUMP, M2 1210.17-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL SENSOR, B6y 6211.0-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL TANK PRESSURE SENSOR, B65 1210.17-09. . . . . . . . . . . . . . . . . . . .
FUSE CHART 0670.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUSE DETAILS 0670.3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUSE HOLDER IN E–BOX, P98 0670.2-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUSE HOLDER, P99 0670.2-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GAS FILLER LOCK MOTOR, M16 5126.0-02. . . . . . . . . . . . . . . . . . . . . . . . . . .
GAS FILLER LOCK MOTOR, M16 5126.0-04. . . . . . . . . . . . . . . . . . . . . . . . . . .
GEAR SHIFT LEVER INDICATOR, E96 6300.0-01. . . . . . . . . . . . . . . . . . . . . . .
GENERATOR, G6509 1230.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GROUND DISTRIBUTION 0670.4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HARD TOP CONNECTOR 1, E99 6424.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
HAZARD FLASHER RELAY, K16 6313.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HAZARD SWITCH, S18 6313.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT WASHER (SRA) 6167.1-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, LEFT, E7 6312.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, RIGHT, E8 6312.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT/FOG LIGHT WASHER PUMP, M7 6160.1-00. . . . . . . . . . . . . . . .
HEADLIGHT/FOG LIGHT WASHER PUMP, M7 6167.1-00. . . . . . . . . . . . . . . .
HEADLIGHTS/FOG LIGHTS 6312.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEAT/A/C CONTROL PANEL ILLUMINATION, E105 6300.0-02. . . . . . . . . . .
HEAT/A/C CONTROL PANEL ILLUMINATION, E105 6300.0-03. . . . . . . . . . .
HEAT/A/C CONTROL PANEL ILLUMINATION, E106 6300.0-02. . . . . . . . . . .
HEAT/A/C CONTROL PANEL ILLUMINATION, E106 6300.0-03. . . . . . . . . . .
HEATED SEATS 5203.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIFI AMPLIFIER, A18 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT RELAY, K46 6312.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT, LEFT, E11 6312.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT, RIGHT, E12 6312.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH LEVEL STOP LIGHT, H34 6325.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH RANGE SPEAKER, LEFT FRONT, H59 6510.1. . . . . . . . . . . . . . . . . . .
HIGH RANGE SPEAKER, LEFT FRONT, H59 6510.1-03. . . . . . . . . . . . . . . . .



2.5 VI/SW
0110.0 INTRODUCTION













P90
FRONT POWER
DISTRIBUTION
BOXF115A
GROUND
DISTRIBUTION
0670.46160.0-02 2.5 VI/SW 4 8P91
REAR POWER
DISTRIBUTION
BOX
F4430A
X29326
X293
FUSE DETAILS
0670.3
4 VI/SW 86
8530
87
X452
CENTRAL
BODY
ELECTRONICS
(ZKE)
6100.0 K11
WIPER RELAY
FUSE DETAILS
0670.3
X493
Schematics
The schematics divide the entire vehicle electrical system into individual circuits. Interacting
electrical components are shown on one common schematic.
Switches and other components are represented in such a way that their general layout and
function are self–explicit. They are arranged on the sheet such that the current path can be
followed from positive (top) to negative (bottom).
Important: The components and wires are not drawn to scale. For instance, a lead with a length
of over 1m can be shown as a lead that is only a few cm long. To ensure clear arrangement , all
connectors, lines branches and connected components from the fuses to the component and
from the component to ground connection are not shown within the individual cells. If required,
reference can be made to cells 0670.3 Fuse Details and 0670.4 Ground Distribution where all
lines are illustrated with all plug connections, line branches and connected components.
All circuit symbols used are listed and explained in cell 0140.0 Symbols.
In cell 7000.0 Component Location Chart all important connectors, ground points and
components are listed in tabular form. It provides a precise description of the component
locations in the vehicle.
In cell 7100.0 Component Location Views the location of connectors and components which
are difficult to locate are shown in line arts or illustrations. In cell 8000.0 Splice Location Views
all splices are listed in numerical order and illustrations are provided to assist in locating splices
on larger harnesses. In cell 8500.0 Connector Views diagrams of connectors with more than 2
pins are illustrated.

Example
General conventions can be explained based on the following schematic example.



K48
LOW BEAM LIGHT
RELAYX45
11 12 13456 78 9
38
37
35
34
33
32
31 42
41
40
39 43 44
FRONT POWER DISTRIBUTION BOX
0670.0 POWER DISTRIBUTION CHART














K2
HORN RELAYK47 *FRONT FOG LIGHT
RELAYK16
HAZARD FLASHER
RELAYK4
BLOWER RELAY
K94
ENGINE CONTROL
RELAY (ABS/ASC)K95
VALVE RELAY
(ABS/ASC)K22
HIGH SPEED
RELAYK19
COMPRESSOR
CONTROL RELAYK21
NORMAL SPEED
RELAY X56X44X64X58
X63X18766X18767
X53X51X52
46
45
3612 3 10
14 15 16 17 18 19 20
21 22 23 24 25 26 27 28 29 30
FUSES FUSES
X0
K9
UNLOADER RELAY,
TERMINAL 15K70
CENTRAL LOCKING
LUGGAGE
COMPARTMENT LID
MOTOR RELAY (ZV)X1376
M COUPE




Z3 VERSIONS
M VERSIONS
X50
K33a **AIR CONDITIONING
RELAY, MOTRONICK26
LEFT PARK LIGHT
RELAYX510
CANADA
LATE PRODUCTION K25
RIGHT PARK LIGHT/
LICENSE PLATE
LIGHT RELAYX509CANADA
LATE PRODUCTION
  

*15A


0670.1 FUSE CHART




FUSES 1 TO 29










FUSE NUMBER
12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
1210.25
1290.0
2460.2
3234.0
30A 10A 30A 15A 30A 20A 5A 30A 7.5A 5A 15A 5A 5A 5A 10A 5A 7.5A20A15A 30A 5A 5A
ENGINE CONTROL SYSTEM MS42.1 (6–CYLINDER M52)
E–BOX FAN
SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG) ELECTRONIC TRANSMISSION CONTROL (EGS A4S 270R)
7.5A 30A 10A 10A30A
5116.0POWER MIRRORS
5133.0
5200.0ZKE POWER WINDOWS (FH)
POWER SEATS
5203.0
6133.0
6160.1HEATED SEATS
HORN
WIPER/WASHER MODULE (WWM) 5126.0ZKE CENTRAL LOCKING (ZV) 3450.1SLIP CONTROL (ABS/ASC) 1230.0CHARGING SYSTEM
6135.1DRIVE–AWAY PROTECTION (EWS III)

























1210.17ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER S52)









6100.0CENTRAL BODY ELECTRONICS (ZKE IV)



5430.2ELECTRO–HYDRAULIC CONVERTIBLE TOP

1240.0START

3614.0TIRE INFLATION SYSTEM
5410.5POWER TILT SUNROOF
M VERSIONS *
7.5A











*5A
3452.1DYNAMIC STABILITY CONTROL (DSC III)

*15A
10A
6312.0


FUSE CHART




FUSES 1 TO 29









FUSE NUMBER
6313.0
6314.0
6320.0
6322.0TURN/HAZARD LIGHTS
BACK UP LIGHTS LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS PARK/TAIL/UNDERHOOD LIGHTS
6332.0INTERIOR ACCESSORIES
6424.0REAR WINDOW DEFOGGER
6450.6
6561.0
6571.0CRUISE CONTROL (TEMPOMAT) INTEGRATED HEATING– AND CLIMATE CONTROL
CELLULAR TELEPHONE (PROVISIONS) 6350.0CRASH CONTROL MODULE 6330.3INTERIOR LIGHTS 6325.0BRAKE LIGHTS HEADLIGHTS/FOG LIGHTS
6510.1RADIO/HIFI


























6300.0LIGHT SWITCH DETAILS



6169.0WINDSHIELD WASHER JET HEATERS

6211.0INSTRUMENT CLUSTER


6213.3DIGITAL CLOCK12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
30A 30A 15A 30A 20A 5A 30A 7.5A 5A 15A 5A 5A 5A 10A 5A 7.5A20A 15A 30A 5A 5A7.5A 30A 10A 10A30A M VERSIONS *
7.5A*5A













6167.1HEADLIGHT WASHER (SRA)

6213.1ANALOG CLOCK

*15A
10A


FUSE CHART




FUSES 1 TO 29









FUSE NUMBER
12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
30A 30A 15A 30A 20A 5A 30A 7.5A 5A 15A 5A 5A 5A 10A 5A 7.5A20A 15A 30A 5A 5A7.5A 30A 10A 10A30A M VERSIONS *
7.5A*5A
6575.2ANTI–THEFT SYSTEM (ALPINE)
6581.3BOARD COMPUTER (BC – LOW)



FUSE CHART




FUSES 30 TO 205









FUSE NUMBER





39
7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 15A 15A 7.5A 15A30A 10A

40     
  38 37 36 35
5A 5A

40A

1210.25
1290.0
2460.2
3234.0ENGINE CONTROL SYSTEM MS42.1 (6–CYLINDER M52)
E–BOX FAN
SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG) ELECTRONIC TRANSMISSION CONTROL (EGS A4S 270R)
5116.0POWER MIRRORS
5133.0
5200.0ZKE POWER WINDOWS (FH)
POWER SEATS
5203.0
6133.0
6160.1HEATED SEATS
HORN
WIPER/WASHER MODULE (WWM) 5126.0ZKE CENTRAL LOCKING (ZV) 3450.1SLIP CONTROL (ABS/ASC) 1230.0CHARGING SYSTEM
6135.1DRIVE–AWAY PROTECTION (EWS III) 1210.17ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER S52)
6100.0CENTRAL BODY ELECTRONICS (ZKE IV) 5430.2ELECTRO–HYDRAULIC CONVERTIBLE TOP 1240.0START
3614.0TIRE INFLATION SYSTEM
5410.5POWER TILT SUNROOF
50A

30A


20A


30A


30A





































30A 30A 30A


3452.1DYNAMIC STABILITY CONTROL (DSC III)




  



FUSE CHART




FUSES 30 TO 205









FUSE NUMBER
6313.0
6314.0
6320.0
6322.0TURN/HAZARD LIGHTS
BACK UP LIGHTS LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS PARK/TAIL/UNDERHOOD LIGHTS
6332.0INTERIOR ACCESSORIES
6424.0REAR WINDOW DEFOGGER
6450.6
6561.0
6571.0CRUISE CONTROL (TEMPOMAT) INTEGRATED HEATING– AND CLIMATE CONTROL
CELLULAR TELEPHONE (PROVISIONS) 6350.0CRASH CONTROL MODULE 6330.3INTERIOR LIGHTS 6325.0BRAKE LIGHTS 6312.0HEADLIGHTS/FOG LIGHTS
6510.1RADIO/HIFI



























6300.0LIGHT SWITCH DETAILS










6169.0WINDSHIELD WASHER JET HEATERS
6211.0INSTRUMENT CLUSTER



6213.3DIGITAL CLOCK


39
7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 15A 15A 7.5A 15A30A 10A

40     
  38 37 36 35
5A 5A

40A

50A

30A


20A


30A


30A


30A 30A 30A

6213.1ANALOG CLOCK


6167.1HEADLIGHT WASHER (SRA)


  



FUSE CHART




FUSES 30 TO 205









FUSE NUMBER
39
7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 15A 15A 7.5A 15A30A 10A

40     
  38 37 36 35
5A 5A

40A

50A

30A


20A


30A


30A


30A 30A 30A
6575.2ANTI–THEFT SYSTEM (ALPINE)
6581.3BOARD COMPUTER (BC – LOW)