heating BMW Z3M ROADSTER 1998 E36 Electrical Troubleshooting Manual

BMW NA


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ELECTRICAL TROUBLESHOOTING
MANUAL
SERIES 3 – E36/7 (Z3 Roadster and M Roadster )
SCHEM ATICS MODEL YEAR 1998
0100.0INDEX
0110.0
INTRODUCTION
0140.0
SYMBOLS
0670.0
POWER DISTRIBUTION CHART

0670.1
FUSE CHART

0670.2
POWER DISTRIBUTION

0670.3
FUSE DETAILS
0670.4GROUND DISTRIBUTION
0670.5
DATA LINK


1210.17


ENGINE CONTROL SYSTEM
MS41.1 (6–CYLINDER M52/S52)




1210.20



ENGINE CONTROL SYSTEM
(DME M5.2, 4–CYLINDER M44)

1230.0
CHARGING SYSTEM
1240.0START
1290.0
E–BOX FAN


2460.2


ELECTRONIC TRANSMISSION
CONTROL (EGS A4S 270R)




3234.0



SUPPLEMENTAL RESTRAINT
SYSTEM (AIR BAG)

3450.0
SLIP CONTROL (ABS)
3450.1SLIP CONTROL (ABS/ASC)
3614.0
TIRE INFLATION SYSTEM
5116.0
POWER MIRRORS
5126.0
ZKE CENTRAL LOCKING (ZV)

5133.0
ZKE POWER WINDOWS (FH)

5200.0
POWER SEATS

5203.0
HEATED SEATS

5430.2
ELECTRO–HYDRAULIC
CONVERTIBLE TOP




6100.0



CENTRAL BODY ELECTRONICS
(ZKE IV)

6133.0
HORN

6135.0
DRIVE–AWAY PROTECTION
(EWS II)

6160.1
WIPER/WASHER MODULE (WWM)
6167.1
HEADLIGHT WASHER (SRA)




6169.0



WINDSHIELD WASHER JET
HEATERS

6211.0
INSTRUMENT CLUSTER
6213.3DIGITAL CLOCK
6300.0
LIGHT SWITCH DETAILS
6312.0
HEADLIGHTS/FOG LIGHTS
6313.0
TURN/HAZARD LIGHTS

6314.0
PARK/TAIL/UNDERHOOD LIGHTS




6320.0



LICENSE PLATE/LUGGAGE
COMPARTMENT LIGHTS
6322.0BACK UP LIGHTS
6325.0
BRAKE LIGHTS
6330.3
INTERIOR LIGHTS
6332.0
INTERIOR ACCESSORIES

6350.0
CRASH CONTROL MODULE

6424.0
REAR WINDOW DEFOGGER

6450.6
INTEGRATED HEATING– AND
CLIMATE CONTROL

6510.1
RADIO/HIFI


6561.0


CELLULAR TELEPHONE
(PROVISIONS)

6571.0
CRUISE CONTROL (TEMPOMAT)

6575.2
ANTI–THEFT SYSTEM (ALPINE)

6581.3
BOARD COMPUTER (BC – LOW)
7000.0COMPONENT LOCATION CHART
7100.0
COMPONENT LOCATION VIEWS
8000.0
SPLICE LOCATION VIEWS

8500.0
CONNECTOR VIEWS

INDEX






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IGNITION COIL, CYL. 3, T6153 1210.17-03. . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 3, T6153 1210.20-03. . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 4, T6154 1210.17-03. . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 4, T6154 1210.20-03. . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 5, T6155 1210.17-03. . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 6, T6156 1210.17-03. . . . . . . . . . . . . . . . . . . . .
IGNITION SWITCH, S2 0670.2-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INDEX 0100.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTRUMENT CLUSTER 6211.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTRUMENT CLUSTER, A2w 6211.0. . . . . . . . . . . . . . . . . . . . . . . . .
INTAKE AIR RESONANCE CHANGEOVER VALVE,
Y6131 1210.20-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTAKE AIR TEMPERATURE SENSOR, B6205 1210.17-02. . . . . .
INTAKE AIR TEMPERATURE SENSOR, B6205 1210.20-05. . . . . .
INTEGRATED HEATING– AND CLIMATE CONTROL 6450.6. . . . .
INTERIOR ACCESSORIES 6332.0-00. . . . . . . . . . . . . . . . . . . . . . . . .
INTERIOR LIGHT SWITCH, S408 6330.3-00. . . . . . . . . . . . . . . . . . . .
INTERIOR LIGHT, FRONT LEFT, E800 6330.3-00. . . . . . . . . . . . . . .
INTERIOR LIGHTS 6330.3-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTERMEDIATE PRESSURE SWITCH, B9 6450.6-03. . . . . . . . . . . .
INTERMEDIATE PRESSURE SWITCH, B9 6450.6-04. . . . . . . . . . . .
INTERMEDIATE PRESSURE SWITCH, B9 6450.6-08. . . . . . . . . . . .
INTRODUCTION 0110.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JET HEATER THERMOSWITCH, S198 6169.0-00. . . . . . . . . . . . . . .
JUMPER PLUG, B900 6571.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
KICK–DOWN SWITCH, S8507 2460.2-02. . . . . . . . . . . . . . . . . . . . . .
KICK–DOWN SWITCH, S8507 2460.2-06. . . . . . . . . . . . . . . . . . . . . .
KNOCK SENSOR, B6240 1210.17-06. . . . . . . . . . . . . . . . . . . . . . . . . . KNOCK SENSOR, B6240 1210.20-05. . . . . . . . . . . . . . . . . . . . . . . . . .
LICENSE PLATE LIGHT, LEFT, E43 6320.0-00. . . . . . . . . . . . . . . . . .
LICENSE PLATE LIGHT, RIGHT, E44 6320.0-00. . . . . . . . . . . . . . . .
LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS 6320.0-00
LIGHT ASSEMBLY, LEFT REAR, E16 0670.4-13. . . . . . . . . . . . . . . .
LIGHT ASSEMBLY, RIGHT REAR, E17 0670.4-13. . . . . . . . . . . . . . .
LIGHT SWITCH DETAILS 6300.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIGHT SWITCH, S8 6300.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOW BEAM LIGHT RELAY, K48 6312.0-01. . . . . . . . . . . . . . . . . . . . .
LOW BEAM LIGHT, LEFT, E13 6312.0-01. . . . . . . . . . . . . . . . . . . . . .
LOW BEAM LIGHT, RIGHT, E14 6312.0-01. . . . . . . . . . . . . . . . . . . . .
LOW RANGE SPEAKER, LEFT FRONT, H58 6510.1-02. . . . . . . . . .
LOW RANGE SPEAKER, RIGHT FRONT, H51 6510.1-02. . . . . . . .
LUGGAGE COMPARTMENT LIGHT SWITCH, S826 6320.0-00. . .
LUGGAGE COMPARTMENT LIGHT, E32 6320.0-00. . . . . . . . . . . . .
LUGGAGE COMPARTMENT LOCK MOTOR, M17 5126.0-03. . . . .
MARKER LIGHT, LEFT FRONT, E21 6314.0-01. . . . . . . . . . . . . . . . .
MARKER LIGHT, RIGHT FRONT, E22 6314.0-01. . . . . . . . . . . . . . . .
MID–HIGH RANGE SPEAKER, REAR LEFT, H55z 6510.1-01. . . . .
MID–HIGH RANGE SPEAKER, REAR RIGHT, H54z 6510.1-01. . .
MIDRANGE SPEAKER, LEFT FRONT, H55 6510.1-01. . . . . . . . . . .
MIDRANGE SPEAKER, RIGHT FRONT, H54 6510.1-02. . . . . . . . . .
MIRROR CONTROL SWITCH, S17 5116.0-00. . . . . . . . . . . . . . . . . .
MIRROR, DRIVER’S SIDE, Y5 5116.0-01. . . . . . . . . . . . . . . . . . . . . . .
MIRROR, PASSENGER’S SIDE, Y6 5116.0-01. . . . . . . . . . . . . . . . . .
NORMAL SPEED RELAY, K21 6450.6-03. . . . . . . . . . . . . . . . . . . . . . .
NORMAL SPEED RELAY, K21 6450.6-04. . . . . . . . . . . . . . . . . . . . . . .
NORMAL SPEED RELAY, K21 6450.6-08. . . . . . . . . . . . . . . . . . . . . . .






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CIRCUIT BREAKERVARIABLE RESISTANCE
SENSOR VARIABLE CON-
TACT IS MOVED BY AN
EXTERNAL FORCE
VARIABLE RESISTOR
RESISTANCE IS
CHANGED BY
TEMPERATURE OR
PRESSURE
DIODE CURRENT
CAN FLOW ONLY IN
DIRECTION OF
ARROW
ZENER DIODE TO
REGULATE VOLTAGE
LIGHT EMITTING
DIODE PERMANENT MAGNET
MOTOR ONE SPEED
PERMANENT MAGNET
MOTOR TWO SPEEDS
SOLENOID
SOLENOID CONTROLLED
VALVE OR CLUTCH
SOLENOIDTRANSISTORIZED
SWITCH HEATING ELEMENT
OXYGEN SENSORCONTROL/POWER
ELECTRONICS
RADIO LOUDSPEAKER OR
HORN
LIGHT BATTERY
FUSIBLE LINK
FUSE DETAILS
INDUCTIVE
SENSOR
KNOCK SENSOR
31


VEHICLE SPEED
SENSOR

THERMO SWITCH
HALL EFFECT
SENSOR
ANTENNA
0140.0 SYMBOLS

6312.0






FUSE CHART




FUSES 1 TO 29
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FUSE NUMBER
12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
6313.0
6314.0
6320.0
6322.0
30A 15A 30A 15A 30A 20A 5A 30A 7.5A 7.5A 5A 15A 5A 5A 5A 10A 5A 7.5A20A15A 30A 5A 5A
TURN/HAZARD LIGHTS
BACK UP LIGHTS LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS
5A 30A 15A 10A
PARK/TAIL/UNDERHOOD LIGHTS
30A
6332.0INTERIOR ACCESSORIES
6424.0REAR WINDOW DEFOGGER
6450.6
6561.0
6571.0
6575.2CRUISE CONTROL (TEMPOMAT) INTEGRATED HEATING– AND CLIMATE CONTROL
CELLULAR TELEPHONE (PROVISIONS)
ANTI–THEFT SYSTEM (ALPINE) 6350.0CRASH CONTROL MODULE 6330.3INTERIOR LIGHTS 6325.0BRAKE LIGHTS HEADLIGHTS/FOG LIGHTS
6581.3BOARD COMPUTER (BC – LOW) 6510.1RADIO/HIFI
    








6300.0LIGHT SWITCH DETAILS 
6211.0INSTRUMENT CLUSTER
6213.3DIGITAL CLOCK








FUSE CHART




FUSES 30 TO 49
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FUSE NUMBER
39
7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 15A 15A 7.5A 15A30A10A

40     
  38 37 36 35
5A5A

6313.0
6314.0
6320.0
6322.0TURN/HAZARD LIGHTS
BACK UP LIGHTS LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS PARK/TAIL/UNDERHOOD LIGHTS
6332.0INTERIOR ACCESSORIES
6424.0REAR WINDOW DEFOGGER
6450.6
6561.0
6571.0
6575.2CRUISE CONTROL (TEMPOMAT) INTEGRATED HEATING– AND CLIMATE CONTROL
CELLULAR TELEPHONE (PROVISIONS)
ANTI–THEFT SYSTEM (ALPINE) 6350.0CRASH CONTROL MODULE 6330.3INTERIOR LIGHTS 6325.0BRAKE LIGHTS 6312.0HEADLIGHTS/FOG LIGHTS
6581.3BOARD COMPUTER (BC – LOW) 6510.1RADIO/HIFI










 



40A

6300.0LIGHT SWITCH DETAILS






50A

6211.0INSTRUMENT CLUSTER

6213.3DIGITAL CLOCK


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Pin Assignments
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E = Input, A = Output, M = Ground
X6000
Pin Type Description/Function Connection
1
ACyl. 2 ignition coil controlCyl. 2 ignition coil
2ACyl. 4 ignition coil controlCyl. 4 ignition coil
3ACyl. 6 ignition coil controlCyl. 6 ignition coil
4MGroundGround point
5ACyl. 2 fuel injection valve controlCyl. 2 fuel injection valve
6ACyl. 1 fuel injection valve controlCyl. 1 fuel injection valve
7MGroundHot wire air mass meter
8EHot wire air mass meterHot wire air mass meter
9ETI-measurement signal (fuel consumption)Board computer (Z3 Roadster)
10EEngine coolant temperatureEngine coolant temperature sensor
11EFuel tank pressureFuel tank pressure sensor
12EThrottle position signalThrottle position sensor
13Not used
14EIntake air temperatureIntake air temperature sensor
15ERight rear speed signalABS/ASC control module
16EActivate A/CPressure switch
17Not used
18EDrive-away protection signal (code)Electronic immobilizer control module
(EWS II)
19EA/C-ON-signalAir conditioning operating unit
20A“Check engine” indicator controlInstrument cluster
21ACamshaft controlVariable camshaft control valve
22ACyl. 3 fuel injection valve controlCyl. 3 fuel injection valve
23ACyl. 6 fuel injection valve controlCyl. 6 fuel injection valve
24ACyl. 4 fuel injection valve controlCyl. 4 fuel injection valve
25MOxygen sensor heating groundOxygen sensor (in front of catalytic
converter)
26EBattery voltageB+ jump start junction point
27AActivate valveIdle speed control valve
28MGroundGround point
29ACyl. 1 ignition coil controlCyl. 1 ignition coil


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Pin Assignments
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E = Input, A = Output, M = GroundPin ConnectionDescription/Function Type
30
ACyl. 3 ignition coil controlCyl. 3 ignition coil
31ACyl. 5 ignition coil controlCyl. 5 ignition coil
32MGroundGround point
33ACyl. 5 fuel injection valve controlCyl. 5 fuel injection valve
34MGroundGround point
35AActivate relaySecondary air pump relay
36ACrankshaft RPM speed signal TDInstrument cluster
37Not used
38MGroundShield knock sensor
39MGroundTemperature sensors
40MGroundCrankshaft position/RPM sensor
Fuel tank pressure sensor
41MGroundShield camshaft position sensor
42MGroundThrottle position sensor
43MGroundCamshaft position sensor
44AVoltage supplyThrottle position sensor
Fuel tank pressure sensor
45AThrottle position signalABS/ASC control module
46ETI-measurement signal (fuel consumption)Instrument cluster
47Not used
48AVoltage supplyCrankshaft position/RPM sensor
49ETerminal 15Ignition switch
50ARunning lossesSolenoid valve
51AActivate valveCharcoal filter shut off valve
52ASignal exhaust flapNot used (Z3 Roadster)
53AActivate valveIdle speed control valve
54EBattery voltage, terminal 87Engine control module relay
55MOxygen sensor heating groundOxygen sensor II (in front of catalytic
converter) (M Roadster)
56MGroundGround point
57ECyl. 1-3 knock sensorKnock sensor
58ECyl. 1-3 knock sensorKnock sensor
59ECyl. 4-6 knock sensorKnock sensor


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Pin Assignments
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E = Input, A = Output, M = GroundPin ConnectionDescription/Function Type
60
EProgramming voltageData link connector
61MOxygen sensor heating groundOxygen sensor II (behind catalytic
converter) (M Roadster)
62EActivate valveSecondary air pump valve
63ECyl. 4-6 knock sensorKnock sensor
64ECamshaft positionCamshaft position sensor
65ECamshaft positionCamshaft position sensor
66Not used
67MOxygen sensor signal groundOxygen sensor (in front of catalytic
converter)
68EActivate valveEvaporative emission valve
69EActivate relayFuel pump relay
70MOxygen sensor signal groundOxygen sensor II (in front of catalytic
converter) (M Roadster)
71MOxygen sensor signal groundOxygen sensor (behind catalytic converter)
72MOxygen sensor signal groundOxygen sensor II (behind catalytic
converter) (M Roadster)
73EActivate relayEngine control module relay
74AActivate A/C compressorCompressor control relay
75ESensor signalOxygen sensor (in front of catalytic
converter)
76ESensor signalOxygen sensor II (in front of catalytic
converter) (M Roadster)
77ESensor signalOxygen sensor (behind catalytic converter)
78ESensor signalOxygen sensor II (behind catalytic
converter) (M Roadster)
79MOxygen sensor heating groundOxygen sensor (behind catalytic converter)
80AASC signal ZASlip control module (ABS/ASC)
81AASC signal ZWVSlip control module (ABS/ASC)
82AASC signal MSRSlip control module (ABS/ASC)
83ESensor signalCrankshaft position/RPM sensor
84Not used
85E/ACAN-LOWTransmission control module (EGS)
86E/ACAN-HIGHTransmission control module (EGS)



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Pin Assignments
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E = Input, A = Output, M = Ground
X6000
Pin Type Description/Function Connection
89
AOxygen sensor heating (–)Oxygen sensor (behind catalytic converter)
90AActivate valveIdle speed control valve
91AActivate valveCyl. 1 fuel injection valve
92AActivate valveCyl. 4 fuel injection valve
93Not used
94MGround, fuel injection valve output stagesGround point
95Not used
96A“Check engine” indicator controlInstrument cluster
97Not used
98EDrive-away protection signalElectronic immobilizer control module
(EWS II)
99EActivate A/CPressure switch
100Not used
101Not used
102Not used
103Not used
104EIntake air temperatureIntake air temperature sensor
105MGroundHot film air mass meter
106Not used
107EOxygen sensor signalOxygen sensor (in front of catalytic
converter)
108ECrankshaft position/RPMCrankshaft position/RPM sensor
109ECamshaft positionHall effect camshaft sensor
11 0ACyl. 3 ignition coil controlCyl. 3 ignition coil
111ACyl. 4 ignition coil controlCyl. 4 ignition coil
11 2Not used
11 3Not used
11 4EBattery voltageB+ jump start junction point
11 5AEngine control module relay controlEngine control module relay, terminal 85
11 6MGround for electronics and shielding of
sensorsGround point



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Pin Assignments
 !""





E = Input, A = Output, M = GroundPin ConnectionDescription/Function Type
11 7
AIdle speed control valve controlIdle speed control valve
11 8AOxygen sensor heatingOxygen sensor (in front of catalytic
converter)
11 9AActivate valveCyl. 3 fuel injection valve
120AActivate valveCyl. 2 fuel injection valve
121Not used
122MGround, remaining output stages (except
for ignition and fuel injection valves)Ground point
123Not used
124AA/C compressor cut-outCompressor control relay
125Not used
126Not used
127Not used
128ECyl. 3-4 knock sensorKnock sensor
129Not used
130ETI-measurement signal (fuel consumption)Instrument cluster
131Not used
132EThrottle positionThrottle position sensor
133ESignal inputHot film air mass meter
134MSensor groundOxygen sensors
135Not used
136Not used
137ACyl. 1 ignition coil controlCyl. 1 ignition coil
138ACyl. 2 ignition coil controlCyl. 2 ignition coil
139Not used
140Not used
141AComponent supply (+)Throttle position sensor/fuel tank pressure
sensors
142EBattery voltage from engine control module
relayEngine control module relay, terminal 87
143MGround, ignitionGround point
144EIgnition switch, terminal 15Ignition switch, terminal 15
145AActivate auxiliary fanNormal speed relay