ignition BMW Z3M ROADSTER 1999 E36 Electrical Troubleshooting Manual

INDEX













HEADLIGHT WASHER (SRA) 6167.1-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, LEFT, E7 6312.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, RIGHT, E8 6312.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT/FOG LIGHT WASHER PUMP, M7 6160.1-00. . . . . . . . . . . . . .
HEADLIGHT/FOG LIGHT WASHER PUMP, M7 6167.1-00. . . . . . . . . . . . . .
HEADLIGHTS/FOG LIGHTS 6312.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEAT/A/C CONTROL PANEL ILLUMINATION, E105 6300.0-02. . . . . . . . .
HEAT/A/C CONTROL PANEL ILLUMINATION, E105 6300.0-03. . . . . . . . .
HEAT/A/C CONTROL PANEL ILLUMINATION, E106 6300.0-02. . . . . . . . .
HEAT/A/C CONTROL PANEL ILLUMINATION, E106 6300.0-03. . . . . . . . .
HEATED SEATS 5203.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIFI AMPLIFIER, A18 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT RELAY, K46 6312.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT, LEFT, E11 6312.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH LEVEL STOP LIGHT, H34 6325.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH RANGE SPEAKER, LEFT FRONT, H59 6510.1-02. . . . . . . . . . . . . . .
HIGH RANGE SPEAKER, LEFT FRONT, H59 6510.1-03. . . . . . . . . . . . . . .
HIGH RANGE SPEAKER, LEFT REAR, H56 6510.1-03. . . . . . . . . . . . . . . .
HIGH RANGE SPEAKER, RIGHT FRONT, H50 6510.1-01. . . . . . . . . . . . . .
HIGH RANGE SPEAKER, RIGHT REAR, H53 6510.1-03. . . . . . . . . . . . . . .
HIGH SPEED RELAY, K22 6450.6-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH SPEED RELAY, K22 6450.6-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN RELAY, K2 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN SWITCH, S4 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN, LEFT, H2 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOT FILM AIR MASS METER, B6207 1210.17-05. . . . . . . . . . . . . . . . . . . . .
HOT FILM AIR MASS METER, B6207 1210.25-05. . . . . . . . . . . . . . . . . . . . .
IDLE SPEED CONTROL VALVE, Y6130 1210.17-01. . . . . . . . . . . . . . . . . . .
IDLE SPEED CONTROL VALVE, Y6130 1210.25-03. . . . . . . . . . . . . . . . . . . IGNITION COIL, CYL. 1, T6151 1210.17-03. . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 1, T6151 1210.25-01. . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 2, T6152 1210.17-03. . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 2, T6152 1210.25-01. . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 3, T6153 1210.17-03. . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 3, T6153 1210.25-01. . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 4, T6154 1210.17-03. . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 4, T6154 1210.25-01. . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 5, T6155 1210.17-03. . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 5, T6155 1210.25-01. . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 6, T6156 1210.17-03. . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 6, T6156 1210.25-01. . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION SWITCH, S2 0670.2-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION SWITCH, S2 0670.2-08. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INDEX 0100.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTRUMENT CLUSTER 6211.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTRUMENT CLUSTER, A2w 6211.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTAKE AIR TEMPERATURE SENSOR, B6205 1210.17-02. . . . . . . . . . . . .
INTAKE AIR TEMPERATURE SENSOR, B6205 1210.25-07. . . . . . . . . . . . .
INTEGRATED HEATING– AND CLIMATE CONTROL 6450.6. . . . . . . . . . . .
INTERIOR ACCESSORIES 6332.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTERIOR LIGHT SWITCH, S408 6330.3-00. . . . . . . . . . . . . . . . . . . . . . . . . .
INTERIOR LIGHT, FRONT LEFT, E800 6330.3-00. . . . . . . . . . . . . . . . . . . . .
INTERIOR LIGHTS 6330.3-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTERMEDIATE PRESSURE SWITCH, B9 6450.6-03. . . . . . . . . . . . . . . . . .
INTERMEDIATE PRESSURE SWITCH, B9 6450.6-07. . . . . . . . . . . . . . . . . .
INTRODUCTION 0110.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JET HEATER THERMOSWITCH, S198 6169.0-00. . . . . . . . . . . . . . . . . . . . .
KICK–DOWN SWITCH, S8507 2460.2-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
KNOCK SENSOR, B6240 1210.17-06. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .














4 RT
15
4 GN13
.5 GN/WS5
2.5 SW/GE 2.5 VI42
DETAILS ABOUT
COMPONENT OR
OPERATION
”R” IS ENERGIZED
IN ACCY, RUN, OR
START 76 82 X33CONTACT RELAYRELAY WITH RE-
SISTOR ACROSS
WINDINGTERMINAL
NUMBERTHREE POLE,
FOUR POSITION
SWITCHCOMPONENT NUM-
BER
S2
IGNITION SWITCH
0) OFF
1) ACCESSORY
2) RUN
3) START
TERMINAL
NUMBERDESCRIPTION
50 VOLTAGE: IGNI-
TION SWITCH IN
START
VOLTAGE: SUP-
PLIED AT ALL
TIMES
VOLTAGE: IGNI-
TION SWITCH IN
RUN OR START 30
15
15I
50 R30
INDICATES THAT
FUSE 9 IS SUP-
PLIED WITH POW-
ER AT ALL TIMES
CONTACT RELAY
WITH TWO OUT-
PUTSCHANGEOVER
RELAY WITH TWO
OUTPUTS
TERMINAL
NUMBERDESCRIPTION
30 RELAY INPUT
RELAY OUTPUT
(WINDING)
RELAY INPUT
(WINDING)
RELAY OUTPUT
(ENERGIZED)
RELAY OUTPUT (AT
REST) 85
86
87
87a
30 86
87 87 8530 86
87 85 87a
TERMINAL
NUMBERDESCRIPTION
VOLTAGE: IGNI-
TION SWITCH IN
RUN
VOLTAGE: IGNI-
TION SWITCH IN
ACCESSORY, RUN
OR START 15I
R
GROUND 31
POWER STATUS DESCRIPTION
VOLTAGE: SUP-
PLIED AT ALL
TIMES
VOLTAGE: IGNI-
TION SWITCH IN
RUN OR START
VOLTAGE: IGNI-
TION SWITCH IN
ACCESSORY, RUN
OR START
30 86
87 8530
86
87 85
NAME OF COM-
PONENT
F915A
2
10
32
10
32
10
3
SYMBOLS

X10015X10016X10017
X10017


X10018
.5 GN/BL







POWER DISTRIBUTION
6 1 X10026
P90
FRONT POWER
DISTRIBUTION BOX
F23
5A
FUSE DETAILS
0670.3
2.5 GN
8F24
10A
30 29
F45
7.5A
.75 GN/
SW1.5 VI/WS
2625
F43
5A
.75 VI/WS
X223



Z3 VERSIONS
12 11 X10016
F165A
.5 GN/BL
4F22
5A
.5 GN/GE
10F25
5A
.5 GN/RT
28 27
F44
15A
1.5 VI/SW
2423
F42
15A
.5 VI/GN
22 21
F41
15A .5 VI
R
16 15
F28
5A
.5 GN/VI
14F27
5A
2F21
5A
12F26
10A
1.5 GN/WS
32 31 X10018
F4615A
1.5 VI/GE
X888
8 7 X10015
F415A
1.5 GN/GE2.5 GN
15
X203
X1100
8 2.5 SW/GE7
30
R
2 X33
50
6 .5 GN/WS15I
2.5 GN15
NOT USED5 X209
4 RT
2.5 GN/SWS2
IGNITION SWITCH
0) OFF
1) ACCESSORY
2) RUN
3) START
X209
2 4 3 1
2.5 GN2.5 VI
2.5 VI8 X1805
A837
ELECTRONIC
IMMOBILIZER CONTROL
MODULE (EWS III)
1240.0
2
10
32
10
32
10
32
10
3
6135.1
G7512
B+ JUNCTION
POINT
F10650A
X1981
4 RT
X331
.5 GN .5 GN 1.5 GN
.5 VI .75 VI 1.5 VI 1.5 VI 1.5 VI
R R RRR
15 15 15 15 15 15 15 15 15
.5 GN/BL/GE.5 GN/GR .5 VI/BL1.5 VI



8 2.5 SW/GE7
30
28











POWER DISTRIBUTION
P90
FRONT POWER
DISTRIBUTION BOX
FUSE DETAILS
0670.3
2627
F43
5AF4415A
.75 VI/WS 1.5 VI/SW1.5 VI X888
8 X56
.5 VI
X100183230F45
7.5AF4615A
1.5 VI/WS 1.5 VI/GE
0670.2-09
K2
HORN RELAY
R
2 X33
50
6 .5 GN/WS15I
2.5 GN15
NOT USED5X209
4 RT
X331
0670.2-06
4 RT
2.5 GN/SWS2
IGNITION SWITCH
0) OFF
1) ACCESSORY
2) RUN
3) START
X209
2 4 3 1
2.5 GN2.5 VI
2.5 VI
RR R R
6133.0
24 23
F42
5A
.5 VI/GN.5 VI
R
8X1805A837
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS III)
1240.0
31X100182925 .75 VI
22 21
F41
15A
.5 VI/BL.5 VI
R
1.5 VI
X223
1.5 VI
1.5 VI
2
10
32
10
32
10
32
10
3
6135.1
M VERSIONS



W6203
CRANKSHAFT
POSITION/RPM
SENSOR SHIELD
1.5 BR
GROUND DISTRIBUTION
GROUND X6454












.5 BR
X6459
X6454
1.5 BR/OR
4 BR4 BR/OR19
X6002D100
DATA LINK
CONNECTOR M6506
E–BOX FAN
X6458
2.5 BR 1.5 BR1.5 BR/OR
W6165
SHIELD UP TO
10mm BEFORE
IGNITION COIL
CONNECTOR
B6207
HOT FILM AIR
MASS METER
X6492
.5 BR/OR
X60004343228X62071
A6000
ENGINE CONTROL
MODULE (DME)
K6326
UNLOADER RELAY,
TERMINAL 15
X6326
4
.5 BR
M VERSIONS
X65061
.5 BR
EARLY
PRODUCTION



T6154
CYL. 4 IGNITION
COIL
X61522
GROUND DISTRIBUTION
GROUNDS X6455 AND X6456











X61532
1 BR T6152
CYL. 2 IGNITION
COIL
T6151
CYL. 1 IGNITION
COIL
X61562T6156
CYL. 6 IGNITION
COIL
T6153
CYL. 3 IGNITION
COIL
2T6155
CYL. 5 IGNITION
COIL
X6155
X6456
X61542
X6900
1 BR
1.5 BR X6151
2
1 BR 1 BR 1 BR 1 BR
X6000
A6000
ENGINE CONTROL
MODULE (DME)
56
240
R8554
RESISTOR
1.5 BR 2W.5 BR
Y6133
AIR PUMPX61331
4 BR
X6455
K6304
SECONDARY AIR
PUMP RELAY
X63045
4 BR .35 BR
X6460
X61502
.5 BR
M VERSIONS
X60005
A6000
ENGINE CONTROL
MODULE (DME)
6
.5 BR
Z3 VERSIONS



GROUND DISTRIBUTION
GROUND X9633











X9633
Z3 VERSIONS
X6234Y5
DRIVER’S SIDE
MIRROR
.5 BR
X6252S17
MIRROR CONTROL
SWITCH
.75 BR
X7493M21
DRIVER’S
WINDOW
MOTOR
.5 BR
X849
X2571
.75 BR
1 BR
X2951S5
WIPER/WASHER
SWITCH
.75 BR
X648K16
HAZARD FLASHER
RELAY
.75 BR
X183332S8
LIGHT SWITCH
.5 BR .75 BR
X10982
.75 BR
X1115
1.5 BR
X102624K46
HIGH BEAM LIGHT
RELAY
.5 BR
X1112B18
BRAKE FLUID
LEVEL SWITCH
.5 BR
X454K48
LOW BEAM LIGHT
RELAY
.5 BR
X584K4
BLOWER RELAY
.5 BR
X853Y4z
WATER VALVE
X10024
X173A2w
INSTRUMENT
CLUSTER
.5 BR
X189941S235
STARTER
IMMOBILIZATION
SWITCH
.5 BR
X3312S2
IGNITION SWITCH
.5 BR
X3721H1w
ANTI–THEFT HORN
(ALPINE)
1 BR
X634K9
UNLOADER RELAY,
TERMINAL 15
.5 BR
X10008
4 BRX11353
.5 BR
X3331
X2857
A51
WIPER/WASHER
MODULEM3
WIPER MOTOR
2.5 BR
2.5 BR 1.5 BR
1.5 BR
.75 BR NOT USED
WITH EGS
K46z
DAY LIGHT RELAY
MODULECDN

.5 BR.5 BR
.5 BR










H1w
ANTI–THEFT HORN
(ALPINE)
3
X3721
X63
4
1.5 BR X10008
1 BR
A2w
INSTRUMENT
CLUSTER
X17
21
.5 BR
X3312S2
IGNITION SWITCH
.5 BR
.5 BR X85
3Y4z
WATER VALVE
K48
LOW BEAM LIGHT
RELAY
2
X454
6 BR
X9633
X10024
.5 BR .5 BR
B18
BRAKE FLUID
LEVEL SWITCH
.5 BR
X584K4
BLOWER RELAY
.5 BR
X11353
2.5 BRX10048
K46
HIGH BEAM LIGHT
RELAY
X102624
X111
1 BR
1.5 BRX1107
X705M25
CRUISE CONTROL
ACTUATOR
(TEMPOMAT)
K9
UNLOADER RELAY,
TERMINAL 15
.75 BR
1.5 BR6 BRX189941
S235
STARTER
IMMOBILIZATION
SWITCH
.35 BR ROADSTER
4
K33a
AIR CONDITIONING
RELAY, MOTRONIC
.5 BRX50
K46z
DAY LIGHT RELAY
MODULECDN

45
B6204
CAMSHAFT
POSITION SENSOR
(CYLINDER
IDENTIFICATION) 1210.17-06





A6000
ENGINE CONTROL
MODULE (DME) 1210.17-00
7387
1210.17-02
B6207
HOT FILM AIR
MASS METER K6300
ENGINE CONTROL
MODULE RELAY
8726Y6101
CYL. 1 FUEL
INJECTION VALVE
Y6102
CYL. 2 FUEL
INJECTION VALVE
Y6103
CYL. 3 FUEL
INJECTION VALVE 1210.17-01
29
T6151
CYL. 1 IGNITION
COIL
T6154
CYL. 4 IGNITION
COIL
3
T6152
CYL. 2 IGNITION
COIL
T6153
CYL. 3 IGNITION
COIL
T6155
CYL. 5 IGNITION
COIL
T6156
CYL. 6 IGNITION
COIL
18
161456
B6205
INTAKE AIR
TEMPERATURE
SENSOR39
B6236
ENGINE COOLANT
TEMPERATURE
SENSOR
12 4442
R6252
THROTTLE
POSITION SENSOR
22 1210.17-05
15S2
IGNITION SWITCH
301312
1210.17-03
1210.17-03
1210.17-021210.17-05
A837
ELECTRONIC
IMMOBILIZER CONTROL
MODULE (EWS III) 1210.17-08
X6000
88
S221
EVAPORATOR
CONTROLLER
TXD
B8y
PRESSURE
SWITCH
1210.17-02
+
–
G6430
B+ JUMP START
JUNCTION POINT
D100
DATA LINK
CONNECTOR 1210.17-00
S221
EVAPORATOR
CONTROLLER 1210.17-08
19
F165AP90
FRONT POWER
DISTRIBUTION BOX 1210.17-07
74K19
COMPRESSOR
CONTROL RELAY
1210.17-07
86
85
F1815A
P90
FRONT POWER
DISTRIBUTION BOX
M2
FUEL PUMPK6301w
FUEL PUMP RELAY
1210.17-041210.17-04
Y6104
CYL. 4 FUEL
INJECTION VALVE
Y6105
CYL. 5 FUEL
INJECTION VALVE
Y6106
CYL. 6 FUEL
INJECTION VALVE 1210.17-01
241210.17-0562
Y6275
VARIABLE CAM-
SHAFT CONTROL
VALVE 1
Y6120
EVAPORATIVE
EMISSION VALVE
Y6163
SECONDARY AIR
PUMP VALVE
Y6550
SOLENOID VALVE
(”RUNNING
LOSSES”)
23 50 3368+
–
+
–
B9508
PRESSURE
SWITCHX6000
X6000
65
B6240
KNOCK SENSOR 1210.17-06
5963
S220
AIR CONDITIONING/
RECIRCULATING
SWITCH ASSEMBLY 1210.17-08
9
8081
A52
SLIP CONTROL
MODULE
(ABS/ASC)
1210.17-00
M6506
E–BOX FAN 1210.17-00
B62201
OXYGEN SENSOR II (IN
FRONT OF CATALYTIC
CONVERTER) 1210.17-04
7977715425 75 6720
A2w
INSTRUMENT
CLUSTER 1210.17-09
463649
Y6133
AIR PUMP 1210.17-05
F135A
SPARK PLUGS
B6247
CHARCOAL FILTER
SHUT–OFF VALVE
511210.17-09
K6304
SECONDARY AIR
PUMP RELAY
K6326
UNLOADER RELAY,
TERMINAL 15
35
G6430
B+ JUMP START
JUNCTION POINT1210.17-05
11 4 0
B65
FUEL TANK
PRESSURE
SENSOR 1210.17-0932 34443641582415758
B6203
CRANKSHAFT
POSITION/RPM
SENSOR 1210.17-06
3883
53 27Y6130
IDLE SPEED
CONTROL VALVE 1210.17-015 6211210.17-01
1210.17-05
60
D100
DATA LINK
CONNECTOR1210.17-02
1210.17-08
10
1210.17-07
1210.17-071210.17-08
69
2852
NOT USED
1210.17-02
61 55
78 76
72 70
NOT USED B62202
OXYGEN SENSOR II
(BEHIND CATALYTIC
CONVERTER)
B62101
OXYGEN SENSOR I (IN
FRONT OF CATALYTIC
CONVERTER)
B62102
OXYGEN SENSOR I
(BEHIND CATALYTIC
CONVERTER)
EARLY
PRODUCTION
48
LATE
PRODUCTION
X6000
X6000
1210.17 ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER S52)



Pin Assignments





E = Input, A = Output, M = Ground
X6000
Pin Type Description/Function Connection
1
ACyl. 2 ignition coil controlCyl. 2 ignition coil
2ACyl. 4 ignition coil controlCyl. 4 ignition coil
3ACyl. 6 ignition coil controlCyl. 6 ignition coil
4MGroundGround point
5ACyl. 2 fuel injection valve controlCyl. 2 fuel injection valve
6ACyl. 1 fuel injection valve controlCyl. 1 fuel injection valve
7MGroundHot wire air mass meter
8EHot wire air mass meterHot wire air mass meter
9ETI-measurement signal (fuel consumption)Not used
10EEngine coolant temperatureEngine coolant temperature sensor
11EFuel tank pressureFuel tank pressure sensor
12EThrottle position signalThrottle position sensor
13Not used
14EIntake air temperatureIntake air temperature sensor
15ESpeed signal right rearABS/ASC control module
16EActivate A/CPressure switch
17Not used
18EDrive away protection signal (code)Electronic immobilizer control module
(EWS III)
19EA/C-ON-signalAir conditioning operating unit
20A“Check engine” indicator controlInstrument cluster
21ACamshaft controlVariable camshaft control valve
22ACyl. 3 fuel injection valve controlCyl. 3 fuel injection valve
23ACyl. 6 fuel injection valve controlCyl. 6 fuel injection valve
24ACyl. 4 fuel injection valve controlCyl. 4 fuel injection valve
25MOxygen sensor heating groundOxygen sensor I (in front of catalytic
converter)
26EBattery voltageB+ jump start junction point
27AActivate valveIdle speed control valve
28MGroundGround point
29ACyl. 1 ignition coil controlCyl. 1 ignition coil