climate control BMW Z3M ROADSTER 2001 E36 Electrical Troubleshooting Manual

6312.0 HEADLIGHTS/FOG LIGHTS
6313.0TURN/HAZARD LIGHTS 6314.0 PARK/TAIL/UNDERHOOD LIGHTS

6320.0

LICENSE PLATE/LUGGAGE
COMPARTMENT LIGHTS
6322.0 BACK UP LIGHTS
6325.0 BRAKE LIGHTS
6330.3INTERIOR LIGHTS 6332.0 INTERIOR ACCESSORIES 6350.0 CRASH CONTROL MODULE 6424.0 REAR WINDOW DEFOGGER


6450.6

INTEGRATED HEATING– AND
CLIMATE CONTROL
6510.1 RADIO/HIFI
6561.0 CELLULAR TELEPHONE
(PROVISIONS)
6571.0 CRUISE CONTROL (TEMPOMAT)
6575.0 ANTI–THEFT SYSTEM (DWA)
6575.2 ANTI–THEFT SYSTEM (ALPINE)
6581.3 BOARD COMPUTER (BC – LOW)
6610.2REMOTE CONTROL ZV/DWA 7000.0 COMPONENT LOCATION CHART 7100.0 COMPONENT LOCATION VIEWS 8000.0 SPLICE LOCATION VIEWS
8500.0 CONNECTOR VIEWS

INDEX














HIGH LEVEL STOP LIGHT, H34 6325.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH RANGE SPEAKER, LEFT FRONT, H59 6510.1. . . . . . . . . . . . . . . . . . .
HIGH RANGE SPEAKER, LEFT REAR, H56 6510.1-03. . . . . . . . . . . . . . . . . .
HIGH RANGE SPEAKER, RIGHT FRONT, H50 6510.1. . . . . . . . . . . . . . . . . .
HIGH RANGE SPEAKER, RIGHT REAR, H53 6510.1-03. . . . . . . . . . . . . . . . .
HIGH SPEED RELAY, K22 6450.6-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH SPEED RELAY, K22 6450.6-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN RELAY, K2 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN SWITCH, S4 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN, LEFT, H2 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN, RIGHT, H3 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOT FILM AIR MASS METER, B6207 1210.26-05. . . . . . . . . . . . . . . . . . . . . .
HOT FILM AIR MASS METER, B6207 1210.27-04. . . . . . . . . . . . . . . . . . . . . .
IDLE SPEED CONTROL VALVE, Y6130 1210.26-03. . . . . . . . . . . . . . . . . . . .
IDLE SPEED CONTROL VALVE, Y6130 1210.27-05. . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 1, T6151 1210.26-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 1, T6151 1210.27-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 2, T6152 1210.26-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 2, T6152 1210.27-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 3, T6153 1210.26-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 3, T6153 1210.27-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 4, T6154 1210.26-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 4, T6154 1210.27-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 5, T6155 1210.26-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 5, T6155 1210.27-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 6, T6156 1210.26-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 6, T6156 1210.27-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION SWITCH, S2 0670.2-06. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION SWITCH, S2 0670.2-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION SWITCH, S2 0670.2-08. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INDEX 0100.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INJECTION VALVES RELAY, K6327 1210.26-02. . . . . . . . . . . . . . . . . . . . . . . .
INJECTION VALVES RELAY, K6327 1210.27-02. . . . . . . . . . . . . . . . . . . . . . . .
INSTRUMENT CLUSTER 6211.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INSTRUMENT CLUSTER, A2w 6211.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTAKE AIR TEMPERATURE SENSOR, B6205 1210.26-07. . . . . . . . . . . . . .
INTEGRATED HEATING– AND CLIMATE CONTROL 6450.6. . . . . . . . . . . . .
INTERIOR ACCESSORIES 6332.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTERIOR LIGHT SWITCH, S408 6330.3-00. . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTERIOR LIGHTS 6330.3-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTERIOR LIGHT, LEFT FRONT, E800 6330.3-00. . . . . . . . . . . . . . . . . . . . . . .
INTERMEDIATE PRESSURE SWITCH, B9 6450.6-03. . . . . . . . . . . . . . . . . . . .
INTERMEDIATE PRESSURE SWITCH, B9 6450.6-07. . . . . . . . . . . . . . . . . . . .
INTRODUCTION 0110.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JET HEATER THERMOSWITCH, S198 6169.0-00. . . . . . . . . . . . . . . . . . . . . . .
KNOCK SENSOR, CYL. 1–2, B6241 1210.27-06. . . . . . . . . . . . . . . . . . . . . . . .
KNOCK SENSOR, CYL. 3–4, B6242 1210.27-06. . . . . . . . . . . . . . . . . . . . . . . .
KNOCK SENSOR, CYL. 5–6, B6243 1210.27-06. . . . . . . . . . . . . . . . . . . . . . . .
LEAKAGE DIAGNOSIS PUMP, M119 1210.26-04. . . . . . . . . . . . . . . . . . . . . . .
LEAKAGE DIAGNOSIS PUMP, M119 1210.27-09. . . . . . . . . . . . . . . . . . . . . . .
LICENSE PLATE LIGHT, LEFT, E43 6320.0-01. . . . . . . . . . . . . . . . . . . . . . . . . .
LICENSE PLATE LIGHT, LEFT, E43 6320.0-02. . . . . . . . . . . . . . . . . . . . . . . . . .
LICENSE PLATE LIGHT, RIGHT, E44 6320.0-01. . . . . . . . . . . . . . . . . . . . . . . . .
LICENSE PLATE LIGHT, RIGHT, E44 6320.0-02. . . . . . . . . . . . . . . . . . . . . . . . .
LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS 6320.0-00. . . . . . . .
LID MICRO SWITCH, FRONT, S825 6575.0-01. . . . . . . . . . . . . . . . . . . . . . . . . .
LIGHT ASSEMBLY, LEFT REAR, E16 0670.4-13. . . . . . . . . . . . . . . . . . . . . . . .
LIGHT ASSEMBLY, RIGHT REAR, E17 0670.4-13. . . . . . . . . . . . . . . . . . . . . . .
LIGHT SWITCH DETAILS 6300.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIGHT SWITCH, S8 6300.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOW BEAM LIGHT RELAY, K48 6312.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOW BEAM LIGHT RELAY, K48 6312.0-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOW BEAM LIGHT, LEFT, E13 6312.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOW BEAM LIGHT, LEFT, E13 6312.0-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOW BEAM LIGHT, RIGHT, E14 6312.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOW BEAM LIGHT, RIGHT, E14 6312.0-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOW RANGE SPEAKER, LEFT FRONT, H58 6510.1. . . . . . . . . . . . . . . . . . . .
LOW RANGE SPEAKER, RIGHT FRONT, H51 6510.1. . . . . . . . . . . . . . . . . .
LUGGAGE COMPARTMENT LID LOCKING SWITCH, S117 5126.0-05. . . . .

15A
6312.0


FUSE CHART




FUSES 1 TO 29








FUSE NUMBER
6313.0
6314.0
6320.0
6322.0TURN/HAZARD LIGHTS
BACK UP LIGHTS LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS PARK/TAIL/UNDERHOOD LIGHTS
6332.0INTERIOR ACCESSORIES
6424.0REAR WINDOW DEFOGGER
6450.6
6561.0INTEGRATED HEATING– AND CLIMATE CONTROL
CELLULAR TELEPHONE (PROVISIONS) 6350.0CRASH CONTROL MODULE 6330.3INTERIOR LIGHTS 6325.0BRAKE LIGHTS HEADLIGHTS/FOG LIGHTS
6510.1RADIO/HIFI
























6300.0LIGHT SWITCH DETAILS



6211.0INSTRUMENT CLUSTER


12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
30A 30A 15A 30A 20A 5A 30A 7.5A 5A20A*
15A
5A 5A 5A 10A 7.5A 20A 15A 30A 5A 5A5A 30A5a*
15A
10A 30A 7.5A









6213.1ANALOG CLOCK


* M VERSIONS
6160.1WIPER/WASHER MODULE (WWM)


6169.0WINDSHIELD WASHER JET HEATERS

6167.1HEADLIGHT WASHER (SRA)

6135.1DRIVE–AWAY PROTECTION (EWS III)



FUSE CHART




FUSES 30 TO 205








FUSE NUMBER
39
7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 7.5A 15A 7.5A 15A30A 10A

40     
  38 37 36 35
5A30A


20A


30A


30A


30A 30A 30A
  
30A


6313.0
6314.0
6320.0
6322.0TURN/HAZARD LIGHTS
BACK UP LIGHTS LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS PARK/TAIL/UNDERHOOD LIGHTS
6332.0INTERIOR ACCESSORIES
6424.0REAR WINDOW DEFOGGER
6450.6
6561.0
6571.0CRUISE CONTROL (TEMPOMAT) INTEGRATED HEATING– AND CLIMATE CONTROL
CELLULAR TELEPHONE (PROVISIONS) 6350.0CRASH CONTROL MODULE 6330.3INTERIOR LIGHTS 6325.0BRAKE LIGHTS 6312.0HEADLIGHTS/FOG LIGHTS
6510.1RADIO/HIFI



























6300.0LIGHT SWITCH DETAILS








6211.0INSTRUMENT CLUSTER




6213.1ANALOG CLOCK


6135.1DRIVE–AWAY PROTECTION (EWS III)


6160.1WIPER/WASHER MODULE (WWM)



6169.0WINDSHIELD WASHER JET HEATERS 6167.1HEADLIGHT WASHER (SRA)



40A

30A


X90632
X9063144X18303
.5 SW/VI


FUSE DETAILS
0670.3
P90
FRONT POWER
DISTRIBUTION BOX
X16
23
X1001714











INDICATORS
INSTRUMENT CLUSTER
A2w
INSTRUMENT
CLUSTER
X423
1
F275A
2 1
B18
BRAKE FLUID
LEVEL SWITCH
1) LOW LEVEL
2) NORMAL LEVEL X111
1 .5 BR/VI
2 1
X9633
GROUND
DISTRIBUTION
0670.4
18
BRAKE
FLUID
X90631X1112S31
PARK BRAKE
SWITCH
1) BRAKE SET
2) BRAKE NOT
SET
17 X16
16 X1170
A52
SLIP CONTROL
MODULE
(ABS/ASC)
19 X1746
A65
DYNAMIC STABIL-
ITY CONTROL UNIT
(DSC)
X2717.5 SW/GE
B9508
PRESSURE
SWITCH
X127
4
S220
AIR CONDITIONING/
RECIRCULATING
SWITCH ASSEMBLY
X18349
2
.5 SW/GR 1 SW/VI
X1022
.5 GR/SW/GE
6
X100545
X189
.5 SW/GR 1 SW/VI
INTEGRATED
HEATING– AND
CLIMATE CONTROL
6450.6Z3 VERSIONS
M VERSIONS.5 VI/GR
.35 GR/SW/GE
21 X17
WITH DSC WITH ASC
Z3 VERSIONS
LATE PRODUCTION
6X17
CHARGING
SYSTEM
1230.0
.5 BL


PARK
FLUID
X1628X1123
DYNAMIC STABILITY
CONTROL (DSC III)
3452.1
DYNAMIC STABILITY CONTROL
(DSC MK 60)
3452.2
.35 BR/VI
.5 BR/VI
.5 BL/BR/GE
.5 BL/BR/GE
WITH DSC
WITH DSC



\b




P90
FRONT POWER
DISTRIBUTION BOX
K19
COMPRESSOR
CONTROL RELAY
6450.6-02
F397.5A
F165A
Y2
AIR CONDITIONING
COMPRESSOR
6450.6-02
A6000
ENGINE CONTROL
MODULE (DME)
6450.6-02
K4
BLOWER RELAY
6450.6-00
F20
30A
S220
AIR CONDITIONING/
RECIRCULATING
SWITCH ASSEMBLY
41
R11
BLOWER
RESISTORS
6450.6-00
S75
BLOWER SWITCH
6450.6-00
M30
BLOWER MOTOR
6450.6-00
3258
3
A2w
INSTRUMENT
CLUSTER
6450.6-01B14
EVAPORATOR
TEMPERATURE
SENSOR
6450.6-01
6
X18349
7 X18349
M111
FRESH AIR
RECIRCULATION
MOTOR
6450.6-01
S531
TEMPERATURE
WHEEL SWITCH
6450.6-01
A605
FUSE HOLDER
F953
2A
6450.6-02 6450.6-00
6450.6-01
6
Y4z
WATER VALVE
6450.6-01
P90
FRONT POWER
DISTRIBUTION BOX
K22
HIGH SPEED
RELAY
B9
INTERMEDIATE
PRESSURE
SWITCH S36
TEMPERATURE
SWITCHM9
AUXILIARY FAN
MOTORK21
NORMAL SPEED
RELAY
6450.6-03 6450.6-03
6450.6-03 6450.6-03
6450.6-03
6450.6-03
B8y
PRESSURE
SWITCH
A2w
INSTRUMENT
CLUSTER
6450.6-03
B9508
PRESSURE
SWITCH
F165AF4030A
S221
EVAPORATOR
CONTROLLER
5 X18350
F2410A
AUXILIARY FAN
2 X18350
Z3 VERSIONS
6450.6 INTEGRATED HEATING– AND CLIMATE CONTROL








M VERSIONS
P97
AUXILIARY FUSE
BOX
K21
NORMAL SPEED
RELAY
S36
TEMPERATURE
SWITCHK22
HIGH SPEED
RELAY
6450.6-07
6450.6-076450.6-07
F165AF4840A
A6000
ENGINE
CONTROL
MODULE (DME) 6450.6-07
P90
FRONT POWER
DISTRIBUTION
BOXP90
FRONT POWER
DISTRIBUTION BOX F16
5A
M9
AUXILIARY FAN
MOTOR 6450.6-07
P90
FRONT POWER
DISTRIBUTION BOX
K19
COMPRESSOR
CONTROL RELAY 6450.6-06
F397.5AF165A
Y2
AIR CONDITIONING
COMPRESSOR 6450.6-06
A6000
ENGINE CONTROL
MODULE (DME) 6450.6-06
K4
BLOWER RELAY 6450.6-04 F20
30A
S220
AIR CONDITIONING/
RECIRCULATING
SWITCH ASSEMBLY
43
R11
BLOWER
RESISTORS 6450.6-04
S75
BLOWER
SWITCH 6450.6-04
M30
BLOWER MOTOR 6450.6-04
1258
S221
EVAPORATOR
CONTROLLER
3
A2w
INSTRUMENT
CLUSTER 6450.6-04
B14
EVAPORATOR
TEMPERATURE
SENSOR 6450.6-05
26
X18349
X18350
7 X18349
M111
FRESH AIR
RECIRCULATION
MOTOR 6450.6-05
S531
TEMPERATURE
WHEEL SWITCH 6450.6-06
A605
FUSE HOLDER
F953
2A
S2
IGNITION SWITCH 6450.6-046450.6-06 6450.6-04
6450.6-06
K33a
AIR CONDITIONING
RELAY, MOTRONIC 6450.6-04
6
Y4z
WATER VALVE 6450.6-05
B9
INTERMEDIATE
PRESSURE
SWITCHB8y
PRESSURE
SWITCH
5 X18350
B9508
PRESSURE
SWITCH 6450.6-07 6450.6-07
NOT USED6450.6-07
6450.6-07
AUXILIARY FAN
K104
AIR CONDITIONING
RELAY/AUXILIARY
WATER PUMP 6450.6-06
F5430AP90
FRONT POWER
DISTRIBUTION
BOX
M37a
AUXILIARY WATER
PUMP 6450.6-06
A2w
INSTRUMENT
CLUSTER 6450.6-07
INTEGRATED HEATING– AND CLIMATE CONTROL



POWER, AIR FLOW CONTROL










INTEGRATED HEATING– AND CLIMATE CONTROL
X1001620
8P90
FRONT POWER
DISTRIBUTION BOX F20
30A
X1429
X582 4
3 2 1 7 X905
X1328716 X58
2 X13233
3 2 1 4 X904
X100547
4 X905
86
8530
87FUSE DETAILS
0670.3
K4
BLOWER RELAY
2.5 GN/BR
2.5 GN/BR
2.5 BL
2.5 BL
2.5 BL 2.5 GN 1.5 SW1.5 GE
M30
BLOWER MOTOR
GROUND
DISTRIBUTION
0670.4 GROUND
DISTRIBUTION
0670.4R11
BLOWER
RESISTORS
1) OPENS IF
RESISTORS
OVERHEAT 1



S75
BLOWER SWITCH
0) OFF
1) SLOW
2) MEDIUM
3) FAST
4) MAXIMUM
X1435
1.5 GE
6450.6-01 X683092.5 GN/BR
6450.6-01(PARTIAL)
X13004
1.5 GE 1.5 GE
210
3 4
X9633
X100178F24
10A
FUSE DETAILS
0670.3
Z3 VERSIONS













INTEGRATED HEATING– AND CLIMATE CONTROL


X11287
X11287
F9532A
6450.6-00
X7711
GROUND
DISTRIBUTION
0670.4
6450.6-00
.5 GN/BR1.5 GN/BR1.5 GN/BR
1.5 GE1 SW/VI
X18350
X683091 GN/BR
S531
TEMPERATURE
WHEEL SWITCH
0) NORMAL
TEMPERATURE
1) MAXIMUM
TEMPERATURE
A605
FUSE HOLDER
Y4z
WATER VALVES221
EVAPORATOR
CONTROLLER
B14
EVAPORATOR
TEMPERATURE
SENSORM111
FRESH AIR
RECIRCULATION
MOTOR S220
AIR CONDITION-
ING/RECIRCULAT-
ING SWITCH
ASSEMBLY
0) OFF
1) AIR CONDI-
TIONING
2) AIR RECIRCU-
LATING
.5 BL4
X5115
2 1
X851
X853
.5 BL
X10054
2
.5 BL
X13004
X7712
X183506
.75 SW/WS
147 X18349
X18349
1.5 GE.5 GN
.5 GN/BR
X151713 3285
3
2
GROUND
DISTRIBUTION
0670.4GROUND
DISTRIBUTION
0670.4
6
GROUND
DISTRIBUTION
0670.4
X15172
X13004
GROUND
DISTRIBUTION
0670.4 6450.6-00 X5115
1(PARTIAL)
1 SW/VIX1891 SW/VI
0101020201
X9633
X10054
A2w
INSTRUMENT
CLUSTER
5
X271
6
.5 VI/GR
Z3 VERSIONS




COMPRESSOR CONTROLS
INTEGRATED HEATING– AND CLIMATE CONTROL











15

F165A
30
87
P90
FRONT POWER
DISTRIBUTION BOX F39
7.5A
18 X10018
FUSE DETAILS
0670.3
.75 SW
2
1
21
.5 SW/BL
5 X51
Y2
AIR CONDITIONING
COMPRESSOR
1) NORMAL
TEMPERATURE
2) HIGH
TEMPERATUREK19
COMPRESSOR
CONTROL RELAY
A6000
ENGINE CONTROL
MODULE (DME) FUSE DETAILS
0670.3
6
4 X51
12 X10016
X10241
X600042986
85
Z3 VERSIONS