ignition CHEVROLET ASTRO 2002 Service Manual

3-26
3 REV (Reverse): Press and hold this pushbutton
to reverse quickly within a track. Press and hold this
pushbutton for less than two seconds to reverse at
six times the normal playing speed. Press and hold it for
more than two seconds to reverse at 17 times the normal
playing speed. Release it to play the passage. The
display will show ET and the elapsed time.
4 FWD (Forward): Press and hold this pushbutton to
advance quickly within a track. Press and hold this
pushbutton for less than two seconds to advance at six
times the normal playing speed. Press and hold it for
more than two seconds to advance at 17 times the
normal playing speed. Release it to play the passage.
The display will show ET and the elapsed time.
6 RDM (Random): Press this pushbutton to hear the
tracks in random, rather than sequential, order. RDM
ON will appear on the display. RDM T and the track
number will appear on the display when each track starts
to play. Press this pushbutton again to turn off random
play. RDM OFF will appear on the display.

 SEEK
: Press the left arrow to go to the start of the
current or previous track. Press the right arrow to go to
the start of the next track. If either of the arrows is held
or pressed more then once, the player will continue
moving backward or forward through the CD.DISP (Display): Press this knob to see how long the
current track has been playing. ET and the elapsed time
will appear on the display. To change what is normally
shown on the display (track or elapsed time), press the
knob until you see the display you want, then hold the
knob for two seconds. The radio will produce one beep.
AM FM: Press this button to listen to the radio when
a CD is playing. The CD will stop but remain in
the player.
TAPE CD: Press this button to play a tape when
listening to the radio. Press this button to switch
between the tape and compact disc if both are loaded.
The inactive tape or CD will remain safely inside the
radio for future listening.
EJT (Eject): Press this button to stop a CD when
it is playing or to eject a CD when it is not playing.
Eject may be activated with either the ignition or radio
off. CDs may be loaded with the radio and ignition off
if this button is pressed first.

3-29
P.SET PROG (Preset Program): The front passengers
must be listening to something different for each of
these functions to work:

Press this button to scan through the preset radio
stations set on the pushbuttons on the main radio.
The radio will go to a preset station, play for a few
seconds, then go on to the next preset station.
Press this button again to stop scanning.

When a cassette tape is playing, press this button
to go to the other side of the tape.
TAPE CD: Press this button to switch between playing
a tape or CD if loaded. The inactive tape or CD will
remain safely inside the radio for future listening.Remote Compact Disc Player (If Equipped)
If you have this feature, you can play one compact
disc (CD) at a time.
To load a CD into the player, hold the disc with
the label side up and insert it carefully into the player
(approximately halfway). The disc will automatically be
pulled into the player. If the radio is off and the ignition
is on when a CD is inserted, the radio will turn on and
begin playing the CD. It is possible to load and unload
CDs with the ignition off. To load a disc with the
ignition off, press the EJECT button on the remote
player and then insert the disc. To remove the disc, press
the EJECT button and remove the disc from the player.

3-31
RECALL: Press this button to see what track is
currently playing. Press RECALL again within five
seconds to see how long the track has been playing.
When a new track starts to play, the track number will
also appear. Press RECALL a third time and the time of
day will be displayed.
TAPE AUX: With a disc loaded in the player and the
radio playing, press this button once to play the compact
disc. To return to playing the radio, press AM
-FM.
EJECT: Press this button on the remote player to eject
a compact disc.
Theft-Deterrent Feature (If Equipped)
THEFTLOCK
is designed to discourage theft of your
radio. It works by using a secret code to disable all radio
functions whenever battery power is removed.
The THEFTLOCK feature for the radio may be used or
ignored. If ignored, the system plays normally and the
radio is not protected by the feature. If THEFTLOCK is
activated, your radio will not operate if stolen.
When THEFTLOCK is activated, the radio will display
LOC to indicate a locked condition anytime battery
power has been interrupted. If your battery loses power
for any reason, you must unlock the radio with the secret
code before it will operate.Activating the Theft
-Deterrent Feature
The instructions which follow explain how to enter
your secret code to activate the THEFTLOCK system.
It is recommended that you read through all nine steps
before starting the procedure.
If you allow more than 15 seconds to elapse between
any steps, the radio automatically reverts to time and
you must start the procedure over at Step 4.
1. Write down any three or four
-digit number from
000 to 1999 and keep it in a safe place separate
from the vehicle.
2. Turn the ignition to ACCESSORY or RUN.
3. Turn the radio off.
4. Press the 1 and 4 pushbuttons at the same time.
Hold them down until
--- shows on the display.
Next you will use the secret code number which you
have written down.
5. Press MN and 000 will appear on the display.
6. Press MN again to make the last two digits agree
with your code.
7. Press HR to make the first one or two digits agree
with your code.

3-32
8. Press AM FM after you have confirmed that the
code matches the secret code you have written down.
The display will show REP to let you know that you
need to repeat Steps 5 through 7 to confirm your
secret code.
9. Press AM FM and this time the display will show
SEC to let you know that your radio is secure.
The LED indicator by the volume knob will begin
flashing when the ignition is turned off.
Unlocking the Theft
-Deterrent Feature After a
Power Loss
Enter your secret code as follows; pause no more than
15 seconds between steps:
1. Turn the ignition on. LOC will appear on the display.
2. Press MN and 000 will appear on the display.
3. Press MN again to make the last two digits agree
with your code.4. Press HR to make the first one or two digits agree
with your code.
5. Press AM FM after you have confirmed that the
code matches the secret code you have written down.
The display will show SEC, indicating the radio is
now operable and secure.
If you enter the wrong code eight times, INOP will
appear on the display. You will have to wait an hour
with the ignition on before you can try again. When you
try again, you will only have three chances to enter the
correct code before INOP appears.
If you lose or forget your code, contact your dealer.
Disabling the Theft
-Deterrent Feature
Enter your secret code as follows; pause no more than
15 seconds between steps:
1. Turn the ignition to ACCESSORY or RUN.
2. Turn the radio off.
3. Press the 1 and 4 pushbuttons at the same time.
Hold them down until SEC shows on the display.

3-35 Care of Your Cassette Tape Player
A tape player that is not cleaned regularly can cause
reduced sound quality, ruined cassettes or a damaged
mechanism. Cassette tapes should be stored in their
cases away from contaminants, direct sunlight and
extreme heat. If they aren't, they may not operate
properly or may cause failure of the tape player.
Your tape player should be cleaned regularly after
every 50 hours of use. Your radio will display CLEAN
to indicate that you have used your tape player for
50 hours without resetting the tape clean timer. If this
message appears on the display, your cassette tape
player needs to be cleaned. It will still play tapes, but
you should clean it as soon as possible to prevent
damage to your tapes and player. If you notice a
reduction in sound quality, try a known good cassette to
see if it is the tape or the tape player at fault. If this other
cassette has no improvement in sound quality, clean the
tape player.
The recommended cleaning method for your
cassette tape player is the use of a scrubbing action,
non
-abrasive cleaning cassette with pads which scrub
the tape head as the hubs of the cleaner cassette turn.
The recommended cleaning cassette is available through
your dealer (GM Part No. 12344789).When cleaning the cassette tape player with the
recommended non
-abrasive cleaning cassette, it is
possible that the cassette may eject, because the cut tape
detection feature on your radio may recognize it as a
broken tape. To prevent the cleaning cassette from being
ejected, use the following steps:
1. Turn the ignition to RUN or ACCESSORY.
2. Turn the radio off.
3. Press and hold the TAPE CD button for five seconds.
READY will appear on the display for five seconds.
4. Insert the scrubbing action cleaning cassette.
5. Eject the cleaning cassette after the manufacturer's
recommended cleaning time.
When the cleaning cassette has been ejected, the broken
tape detection feature is active again.
You may also choose a non
-scrubbing action, wet-type
cleaner which uses a cassette with a fabric belt to clean
the tape head. This type of cleaning cassette will not
eject on its own. A non
-scrubbing action cleaner may
not clean as thoroughly as the scrubbing type cleaner.
The use of a non
-scrubbing action, dry-type cleaning
cassette is not recommended.

4-23
If you drive regularly in steep country, or if you're
planning to visit there, here are some tips that can make
your trips safer and more enjoyable.

Keep your vehicle in good shape. Check all fluid
levels and also the brakes, tires, cooling system and
transmission. These parts can work hard on
mountain roads.

Know how to go down hills. The most important
thing to know is this: let your engine do some of the
slowing down. Shift to a lower gear when you go
down a steep or long hill.
CAUTION:
If you don't shift down, your brakes could get
so hot that they wouldn't work well. You would
then have poor braking or even none going
down a hill. You could crash. Shift down to
let your engine assist your brakes on a steep
downhill slope.
CAUTION:
Coasting downhill in NEUTRAL (N) or with the
ignition off is dangerous. Your brakes will have to
do all the work of slowing down. They could get
so hot that they wouldn't work well. You would
then have poor braking or even none going down
a hill. You could crash. Always have your engine
running and your vehicle in gear when you
go downhill.

Know how to go uphill. You may want to shift down
to a lower gear. The lower gears help cool your engine
and transmission, and you can climb the hill better.

Stay in your own lane when driving on two
-lane
roads in hills or mountains. Don't swing wide or cut
across the center of the road. Drive at speeds that let
you stay in your own lane.

As you go over the top of a hill, be alert. There could be
something in your lane, like a stalled car or an accident.

You may see highway signs on mountains that warn of
special problems. Examples are long grades, passing or
no
-passing zones, a falling rocks area or winding
roads. Be alert to these and take appropriate action.

5-4
2. Get the vehicles close enough so the jumper cables
can reach, but be sure the vehicles aren't touching
each other. If they are, it could cause a ground
connection you don't want. You wouldn't be able to
start your vehicle, and the bad grounding could
damage the electrical systems.
To avoid the possibility of the vehicles rolling, set
the parking brake firmly on both vehicles involved
in the jump start procedure. Put an automatic
transmission in PARK (P) and a manual
transmission in NEUTRAL.
3. Turn off the ignition on both vehicles. Unplug
unnecessary accessories plugged into the cigarette
lighter or accessory power outlets. Turn off all lamps
that aren't needed as well as radios. This will avoid
sparks and help save both batteries. In addition,
it could save your radio!
NOTICE:
If you leave your radio on, it could be badly
damaged. The repairs wouldn't be covered by
your warranty.
4. Open the hoods and locate the batteries. Find
the positive (+) and negative (
-) terminals on
each battery.
CAUTION:
Using a match near a battery can cause battery
gas to explode. People have been hurt doing this,
and some have been blinded. Use a flashlight if
you need more light.
Be sure the battery has enough water. You don't
need to add water to the ACDelco
battery
installed in every new GM vehicle. But if a
battery has filler caps, be sure the right amount
of fluid is there. If it is low, add water to take
care of that first. If you don't, explosive gas could
be present.
Battery fluid contains acid that can burn you.
Don't get it on you. If you accidentally get it in
your eyes or on your skin, flush the place with
water and get medical help immediately.

6-71
Relay Usage
A/C Relay
(Rear Heat
and A/C)Rear Heat and
Air Conditioning
Upfitter
-ACCY
RelayUpfitter Accessory
Starter
Enable RelayStarter
A/C Enable Relay Air Conditioning
Headlamps Relay Headlamps
Fuel Pump Relay Fuel Pump
Fuse/Circuit
BreakerUsage
UPFITTER
-BATT Upfitter Battery Power Stud,
Trailer Wiring Harness
UPFITTER
-ACCY Upfitter Accessory Relay
Spare Not used
Spare Not used
Spare Not used
ECM
-1B Fuel Pump Relay and Motor,
VCM, Oil Pressure Switch/SenderFuse/Circuit
BreakerUsage
HORN Horn Relay and Horn
A/C COMP A/C Enable Relay and
Compressor
RR HTR/AC Rear Heater and A/C
ATC Active Transfer Case
-L Van
FRT HVAC Front Heater and A/C
ENG
-I Oxygen Sensors, Camshaft
Position Sensor, Mass Air Flow
Sensor, Evaporative Emission
Canister Vent Solenoid
IGN
-E A/C Enable Relay Coil
ECM
-I Fuel Injectors 1-6, Crankshaft
Position Sensor, VCM,
Coil Driver Module (EST),
Ignition Coil
Blank Not Used
RH HDLMP Right Headlamp
LH Headlamp Left Headlamp
Blank Not Used
Blank Not Used

6-72
Fuse/Circuit
BreakerUsage
DIODE
-1 A/C
Blank Not Used
Blank Not Used
Blank Not Used
LIGHTING Courtesy Fuse, Pwr. Adj. Mirrors
Fuse, TBC
-Battery Fuse
BATT Power ACCY CB, Stop/Hazard
Fuse, Auxiliary Power Fuse,
Cigarette Lighter Fuse,
Radio Battery Fuse
IGN A Starter Relay, Ignition Switch
IGN B Ignition Switch
ABS Electronic Brake
Control Module
Blank Not Used
RAP Radio Accy, Power Windows
HTD MIR/
RR DEFOGRear Window Defogger,
HVAC Control Head
Replacement Bulbs
Halogen Headlamps -
Sealed Beam2 H6054
Halogen Headlamps
-
Composite2 9006
(Low Beam)
Halogen Headlamps
-
Composite2 9005
(High Beam)
Parking, Turn Signal Lamps 23157NA
Rear, Stoplamps 22057
Sidemarker Lamps 4 194
Back
-Up Lamps2 1156
For any bulb not listed here, contact your dealer.

7-47
Ignition Transmission Lock Check
While parked, and with the parking brake set, try to turn
the ignition key to LOCK in each shift lever position.

The key should turn to LOCK only when the shift
lever is in PARK (P).

The key should come out only in LOCK.
Parking Brake and Automatic Transmission
PARK (P) Mechanism Check
CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in case
it begins to roll. Be ready to apply the regular
brake at once should the vehicle begin to move.
Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake,
set the parking brake.

To check the parking brake's holding ability:
With the engine running and transmission in
NEUTRAL (N), slowly remove foot pressure from
the regular brake pedal. Do this until the vehicle is
held by the parking brake only.

To check the PARK (P) mechanism's holding
ability: With the engine running, shift to PARK (P).
Then release the parking brake followed by the
regular brake.
Underbody Flushing Service
At least every spring, use plain water to flush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.