CHEVROLET ASTRO CARGO VAN 2001 2.G Owners Manual

6-59
Vehicle Identification Number (VIN)
This is the legal identifier for your vehicle. It appears on
a plate in the front corner of the instrument panel, on the
driver's side. You can see it if you look through the
windshield from outside your vehicle. The VIN also
appears on the Vehicle Certification and Service Parts
labels and the certificates of title and registration.
Engine Identification
The 8th character in your VIN is the engine code.
This code will help you identify your engine,
specifications and replacement parts.
Service Parts Identification Label
You'll find this label on the inside of the rear edge of the
passenger's door. It's very helpful if you ever need to
order parts. On this label is:

your VIN,

the model designation,

paint information and

a list of all production options and
special equipment.
Be sure that this label is not removed from the vehicle.

6-60
Electrical System
Add-On Electrical Equipment
NOTICE:
Don't add anything electrical to your vehicle
unless you check with your dealer first. Some
electrical equipment can damage your vehicle
and the damage wouldn't be covered by your
warranty. Some add
-on electrical equipment
can keep other components from working as
they should.
Your vehicle has an air bag system. Before attempting to
add anything electrical to your vehicle, see ªServicing
Your Air Bag
-Equipped Vehicleº in the Index.
Headlamp Wiring
The headlamp wiring is protected by a circuit breaker in
the lamp switch. An electrical overload will cause the
lamps to go on and off, or in some cases to remain off.
If this happens, have your headlamp wiring checked
right away.
Windshield Wiper Fuses
The windshield wiper motor is protected by a circuit
breaker and a fuse. If the motor overheats due to heavy
snow, etc., the wiper will stop until the motor cools. If
the overload is caused by some electrical problem and
not snow, etc., be sure to get it fixed.
Power Windows and Other Power Options
Circuit breakers in the fuse panel protect the power
windows and other power accessories. When the current
load is too heavy, the circuit breaker opens and closes,
protecting the circuit until the problem is fixed or
goes away.

6-61 Fuses and Circuit Breakers
The wiring circuits in your vehicle are protected from
short circuits by a combination of fuses, circuit breakers
and fusible thermal links. This greatly reduces the
chance of fires caused by electrical problems.
Look at the silver
-colored band inside the fuse. If the
band is broken or melted, replace the fuse. Be sure you
replace a bad fuse with a new one of the identical size
and rating.
Spare fuses and a fuse puller are located in the
underhood electrical center. You can remove fuses with
the fuse puller. Remember to replace any of the spare
fuses you use, so you will have some if you ever need
them again.If you ever have a problem on the road and don't have a
spare fuse, you can borrow one that has the same
amperage. Just pick some feature of your vehicle that
you can get along without
-- like the radio or cigarette
lighter
-- and use its fuse, if it is the correct amperage.
Replace it as soon as you can.
There are two fuse blocks in your vehicle: one is inside
the vehicle and one is in the engine compartment.

6-62
Instrument Panel Fuse Block
The fuse block is on the lower portion of the instrument
panel on the driver's side.Fuse/Circuit
BreakerUsage
1 Stop/Turn/Hazard Lamps,
CHMSL, ABS
2 Radio Accy, RR Seat
Audio Controls
3 Courtesy Lamps, Glove Box
Lamp, Dome Reading Lamps,
Vanity Mirror Lamps,
Courtesy Lamps

6-63
Fuse/Circuit
BreakerUsage
4 DRL Relay, Instrument
Panel Cluster
5 Rear Defogger
6 Cruise Module, TBC Module,
Instrument Panel Cluster,
Cruise Control Switch,
Electrochromic Mirror
7 Power Outlets, DLC,
Subwoofer Amplifier
8 Crank Circuit Fuse, Park/Neutral
Switch, Starter Enable Relay
9 License Plate Lamp, Taillamps,
Parking Lamps, Ashtray Lamp,
Panel Lights, Trailer Taillamps,
Front and Rear Sidemarker
Lamps, Door Switch Illumination,
Headlamp Switch Illumination,
Rear Seat Audio Illumination,
TBC Module
10 Air Bag System
11 Not UsedFuse/Circuit
BreakerUsage
12 L, M1, M2 Blower Motor, Rear
A/C Relay Coil, Front Cont.
Temp. Door Motor, HI Blower
Relay, Defogger Timer Coil
13 Cigarette Lighter, Door
Lock Switches, Dutch Door
Release Module
14 Cluster Illum, HVAC Controls,
Chime Module, Radio
Illumination, Rear Heat Switch
Illumination, Rear Wiper/Washer
Switch Illumination, Rear Liftgate
Switch Illumination, Remote
Cassette Illumination, O/H
Console, TBC Illumination
15 TBC Module, Headlamp Relay
16 Front Turn Signals, Rear Turn
Signals, Trailer Turn Signals,
Back
-Up Lamps, BTSI Solenoid
17 Front Wipers, Front Washer Pump
18 VCM
-Ign 3, VCM-Brake,
Cruise Stepper Motor Signal,
ATC Module

6-64
Fuse/Circuit
BreakerUsage
19 Instrument Panel Radio:
ATC (Main Feed),
2000 Series (Standby)
20 PRNDL/Odometer, TCC Enable
and PWM Solenoid, Shift A and
Shift B Solenoids, 3
-2 Downshift
Solenoid, Instrument Panel
Cluster, VCM Module
21 Pwr Adj Mirrors
22 Not Used
23 Rear Wiper, Rear Washer Pump
24 Not Used
A (Circuit Breaker) Power Door
Lock Relay, 6
-Way Power Seats
B (Circuit Breaker) Power WindowsUnderhood Electrical CenterThe underhood electrical center is located toward the
rear of the engine compartment on the driver's side.
Lift the hood and open the cover to gain access to this
fuse block.
A fuse puller is included in the underhood electrical
center. You will also find spare fuses.

6-65
Feed Usage
AUX B Upfitter Battery Feed
AUX A Upfitter Accessory FeedRelay Usage
A/C Relay Rear Heat and Air Conditioning
Upfitter
-ACCY
RelayUpfitter Accessory
Starter
Enable RelayStarter
A/C
Enable RelayAir Conditioning
Headlamps
RelayHeadlamps
Fuel Pump Relay Fuel Pump
Fuse/Circuit
BreakerUsage
UPFITTER
-
BATTUpfitter Battery Power Stud,
Trailer Wiring Harness
UPFITTER
-
ACCYUpfitter Accessory Relay
Spare Not used
Spare Not used
Spare Not used
ECM
-1B Fuel Pump Relay and Motor,
VCM, Oil Pressure Switch/Sender

6-66
Fuse/Circuit
BreakerUsage
HORN Horn Relay and Horn
A/C COMP A/C Enable Relay and Compressor
RR HTR/AC Rear Heater and A/C
ATC Active Transfer Case
-L Van
FRT HVAC Front Heater and A/C
ENG
-I Oxygen Sensors, Camshaft
Position Sensor, Mass Air Flow
Sensor, Evaporative Emission
Canister Vent Solenoid
IGN
-E A/C Enable Relay Coil
ECM
-I Fuel Injectors 1-6, Crankshaft
Position Sensor, VCM, Coil
Driver Module (EST),
Ignition Coil
Blank Not Used
RH HDLMP Right Headlamp
LH Headlamp Left HeadlampFuse/Circuit
BreakerUsage
Blank Not Used
Blank Not Used
DIODE
-1 A/C
Blank Not Used
Blank Not Used
Blank Not Used
LIGHTING Courtesy Fuse, Pwr. Adj. Mirrors
Fuse, TBC
-Battery Fuse
BATT Power ACCY CB, Stop/Hazard
Fuse, Auxiliary Power Fuse,
Cigarette Lighter Fuse, Radio
Battery Fuse
IGN A Starter Relay, Ignition Switch
IGN B Ignition Switch
ABS Electronic Brake Control Module
Blank Not Used
RAP Radio Accy, Power Windows
HTD MIR/RR
DEFOGRear Window Defogger, HVAC
Control Head

6-67
Replacement Bulbs
Exterior Lamps Quantity Trade No.
Halogen Headlamps
- Sealed Beam2 H6054
Halogen Headlamps
- Composite2 9006 (Low Beam)
Halogen Headlamps
- Composite2 9005 (High Beam)
Parking, Turn Signal Lamps 2 3157NA
Rear, Stoplamps 2 2057
Sidemarker Lamps 4 194
Back
-Up Lamps2 1156

6-68
Capacities and Specifications
All capacities are approximate. When adding, be sure
to fill to the appropriate level or as recommended in
this manual. English and metric conversions are given.
See refrigerant charge label under the hood for charge
capacity information and requirements. Please refer to
ªRecommended Fluids and Lubricantsº in the Index
for more information.
Engine Specifications
Engine ªVORTECº 4300 V6 CSFI*. . . . . . . . . . . . . .
RPO L35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Firing Order 1
-6-5-4-3-2 . . . . . . . . . . . . . . . . . . . . . .
Horsepower 190 at 4,400 rpm. . . . . . . . . . . . . . . . . . .
*Central Sequential Fuel Injection
Wheel Nut Torque
Base or Optional Wheel 100 lb-ft (140 N´m) . . . . . . .
Tire Pressures See ªLoading Your Vehicleº . . . . . . . .
in the Index.
Cooling System Capacity
Quantity
without Rear Heater* 13.5 quarts (12.8 L). . . . . . . . .
Quantity
with Rear Heater* 16.5 quarts (15.6 L). . . . . . . . . . .
After refill, the level must be checked.
*All quantities are approximate.
Crankcase Capacity
Quantity
with Filter* 4.5 quarts (4.3 L). . . . . . . . . . . . . . . . . . .
After refill, the level must be checked. Do not overfill.
*All quantities are approximate.
Fuel Tank Capacity
Standard Tank 27.0 U.S. gallons (101.8 L). . . . . . . .
Transmission Capacity
Automatic Transmission
(Drain and Refill) 5.0 quarts (4.7 L). . . . . . . . . . . . .