CHEVROLET ASTRO CARGO VAN 2002 2.G Owners Manual

6-61
NOTICE:
Machine compounding or aggressive polishing
on a basecoat/clearcoat paint finish may dull the
finish or leave swirl marks.
Foreign materials such as calcium chloride and other
salts, ice melting agents, road oil and tar, tree sap, bird
droppings, chemicals from industrial chimneys, etc.,
can damage your vehicle's finish if they remain on
painted surfaces. Wash the vehicle as soon as possible.
If necessary, use non
-abrasive cleaners that are marked
safe for painted surfaces to remove foreign matter.
Exterior painted surfaces are subject to aging, weather
and chemical fallout that can take their toll over a period
of years. You can help to keep the paint finish looking
new by keeping your vehicle garaged or covered
whenever possible.
Cleaning Aluminum Wheels
(If Equipped)
Keep your wheels clean using a soft clean cloth
with mild soap and water. Rinse with clean water.
After rinsing thoroughly, dry with a soft clean towel.
A wax may then be applied.
The surface of these wheels is similar to the painted
surface of your vehicle. Don't use strong soaps,
chemicals, abrasive polishes, abrasive cleaners, cleaners
with acid or abrasive cleaning brushes on them because
you could damage the surface. Do not use chrome polish
on aluminum wheels.
Don't take your vehicle through an automatic car wash
that has silicon carbide tire cleaning brushes. These
brushes can also damage the surface of these wheels.

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Cleaning Tires
To clean your tires, use a stiff brush with a tire cleaner.
NOTICE:
When applying a tire dressing always take care to
wipe off any overspray or splash from all painted
surfaces on the body or wheels of the vehicle.
Petroleum
-based products may damage the paint
finish and tires.
Sheet Metal Damage
If your vehicle is damaged and requires sheet metal
repair or replacement, make sure the body repair shop
applies anti
-corrosion material to the parts repaired or
replaced to restore corrosion protection.
Original manufacturer replacement parts will provide
the corrosion protection while maintaining the warranty.
Finish Damage
Any stone chips, fractures or deep scratches in the finish
should be repaired right away. Bare metal will corrode
quickly and may develop into a major repair expense.
Minor chips and scratches can be repaired with touch
-up
materials available from your dealer or other service
outlets. Larger areas of finish damage can be corrected
in your dealer's body and paint shop.

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Underbody Maintenance
Chemicals used for ice and snow removal and dust
control can collect on the underbody. If these are
not removed, accelerated corrosion (rust) can occur
on the underbody parts such as fuel lines, frame,
floor pan and exhaust system even though they have
corrosion protection.
At least every spring, flush these materials from the
underbody with plain water. Clean any areas where mud
and other debris can collect. Dirt packed in closed areas
of the frame should be loosened before being flushed.
Your dealer or an underbody car washing system can
do this for you.
Chemical Paint Spotting
Some weather and atmospheric conditions can create a
chemical fallout. Airborne pollutants can fall upon and
attack painted surfaces on your vehicle. This damage
can take two forms: blotchy, ringlet
-shaped
discolorations, and small irregular dark spots etched
into the paint surface.
Although no defect in the paint job causes this,
GM will repair, at no charge to the owner, the surfaces
of new vehicles damaged by this fallout condition
within 12 months or 12,000 miles (20 000 km) of
purchase, whichever occurs first.

6-64
GM Vehicle Care/Appearance Materials

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Vehicle Identification Number (VIN)
This is the legal identifier for your vehicle. It appears
on a plate in the front corner of the instrument panel,
on the driver's side. You can see it if you look through
the windshield from outside your vehicle. The VIN also
appears on the Vehicle Certification and Service Parts
labels and the certificates of title and registration.
Engine Identification
The 8th character in your VIN is the engine code.
This code will help you identify your engine,
specifications and replacement parts.
Service Parts Identification Label
You'll find this label on the inside of the rear edge of
the passenger's door. It's very helpful if you ever need
to order parts. On this label is:

your VIN,

the model designation,

paint information and

a list of all production options and
special equipment.
Be sure that this label is not removed from the vehicle.

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Electrical System
Add-On Electrical Equipment
NOTICE:
Don't add anything electrical to your vehicle
unless you check with your dealer first. Some
electrical equipment can damage your vehicle
and the damage wouldn't be covered by your
warranty. Some add
-on electrical equipment
can keep other components from working as
they should.
Your vehicle has an air bag system. Before attempting to
add anything electrical to your vehicle, see ªServicing
Your Air Bag
-Equipped Vehicleº in the Index.
Headlamp Wiring
The headlamp wiring is protected by a circuit breaker
in the lamp switch. An electrical overload will cause the
lamps to go on and off, or in some cases to remain off.
If this happens, have your headlamp wiring checked
right away.
Windshield Wiper Fuses
The windshield wiper motor is protected by a circuit
breaker and a fuse. If the motor overheats due to heavy
snow, etc., the wiper will stop until the motor cools.
If the overload is caused by some electrical problem and
not snow, etc., be sure to get it fixed.
Power Windows and Other Power Options
Circuit breakers in the fuse panel protect the power
windows and other power accessories. When the current
load is too heavy, the circuit breaker opens and closes,
protecting the circuit until the problem is fixed or
goes away.

6-67 Fuses and Circuit Breakers
The wiring circuits in your vehicle are protected from
short circuits by a combination of fuses, circuit breakers
and fusible thermal links. This greatly reduces the
chance of fires caused by electrical problems.
Look at the silver
-colored band inside the fuse. If the
band is broken or melted, replace the fuse. Be sure you
replace a bad fuse with a new one of the identical size
and rating.
Spare fuses and a fuse puller are located in the
underhood fuse block. You can remove fuses with
the fuse puller. Remember to replace any of the spare
fuses you use, so you will have some if you ever need
them again.
If you ever have a problem on the road and don't
have a spare fuse, you can borrow one that has the same
amperage. Just pick some feature of your vehicle that
you can get along without
-- like the radio or cigarette
lighter
-- and use its fuse, if it is the correct amperage.
Replace it as soon as you can.
There are two fuse blocks in your vehicle: one is inside
the vehicle and one is in the engine compartment.Instrument Panel Fuse Block
The fuse block is located on the lower portion of the
instrument panel on the driver's side.

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Fuse/Circuit
BreakerUsage
1 Stop/Turn/Hazard Lamps,
Center High Mounted Stop
Lamp, Anti
-Lock Brakes
2 Radio Accy, RR Seat
Audio ControlsFuse/Circuit
BreakerUsage
3 Courtesy Lamps, Glove Box Lamp,
Dome Reading Lamps, Vanity
Mirror Lamps, Courtesy Lamps
4 Daytime Running Lamps Relay,
Instrument Panel Cluster
5 Rear Defogger
6 Cruise Module, TBC Module,
Instrument Panel Cluster,
Cruise Control Switch,
Electrochromic Mirror
7 Power Outlets, DLC,
Subwoofer Amplifier
8 Crank Circuit Fuse, Park/Neutral
Switch, Starter Enable Relay
9 License Plate Lamp, Taillamps,
Parking Lamps, Ashtray Lamp,
Panel Lights, Trailer Taillamps,
Front and Rear Sidemarker
Lamps, Door Switch Illumination,
Headlamp Switch Illumination,
Rear Seat Audio Illumination,
TBC Module

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Fuse/Circuit
BreakerUsage
10 Air Bag System
11 Not Used
12 L, M1, M2 Blower Motor, Rear A/C
Relay Coil, Front Cont. Temp. Door
Motor, HI Blower Relay, Defogger
Timer Coil
13 Cigarette Lighter, Door Lock
Switches, Dutch Door Release
Module
14 Cluster Illum, HVAC Controls,
Chime Module, Radio Illumination,
Rear Heat Switch Illumination,
Rear Wiper/Washer Switch
Illumination, Rear Liftgate Switch
Illumination, Remote Cassette
Illumination, O/H Console,
TBC Illumination
15 TBC Module, Headlamp Relay
16 Front Turn Signals, Rear Turn
Signals, Trailer Turn Signals,
Back
-Up Lamps, BTSI SolenoidFuse/Circuit
BreakerUsage
17 Front Wipers, Front Washer Pump
18 VCM
-Ign 3, VCM-Brake, Cruise
Stepper Motor Signal, ATC Module
19 Instrument Panel Radio: ATC
(Main Feed), 2000 Series (Standby)
20 PRNDL/Odometer, TCC Enable
and PWM Solenoid, Shift A and
Shift B Solenoids, 3
-2 Downshift
Solenoid, Instrument Panel Cluster,
VCM Module
21 Pwr Adj Mirrors
22 Not Used
23 Rear Wiper, Rear Washer Pump
24 Not Used
A (Circuit Breaker) Power Door
Lock Relay, 6
-Way Power Seats
B (Circuit Breaker) Power Windows

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Underhood Fuse Block
The underhood fuse block is located toward the rear
of the engine compartment on the driver's side of
the vehicle.
Lift the hood and open the cover to gain access to this
fuse block.
A fuse puller is included in the underhood fuse block.
You will also find spare fuses. Feed Usage
AUX B Upfitter Battery Feed
AUX A Upfitter Accessory Feed