engine CHEVROLET ASTRO CARGO VAN 2005 2.G Owners Manual

15,000 Miles (25 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
❑Inspect engine air cleaner lter. If necessary, replace
the lter. If vehicle is driven in dusty/dirty conditions,
inspect lter at every engine oil change. See
Engine Air Cleaner/Filter on page 5-21for more
information.
❑Lubricate chassis components (or every 3 months,
whichever occurs rst).(See footnote #.)
❑For Two-Wheel-Drive vehicles only: Clean and
repack the front wheel bearings (or at each
brake relining, whichever occurs rst).
❑Change automatic transmission uid and lter if the
vehicle is mainly driven under one or more of these
conditions:
In heavy city traffic where the outside
temperature regularly reaches 90°F (32°C) or
higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police, or delivery
service.
If you do not use your vehicle under any of these
conditions, change the uid and lter every 50,000 miles
(83 000 km).
18,000 Miles (30 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
❑Lubricate chassis components (or every 3 months,
whichever occurs rst).(See footnote #.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-63for proper rotation pattern and additional
information.(See footnote +.)
21,000 Miles (35 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
❑Lubricate chassis components (or every 3 months,
whichever occurs rst).(See footnote #.)
24,000 Miles (40 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
❑Lubricate chassis components (or every 3 months,
whichever occurs rst).(See footnote #.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-63for proper rotation pattern and additional
information.(See footnote +.)
6-8

27,000 Miles (45 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
❑Lubricate chassis components (or every 3 months,
whichever occurs rst).(See footnote #.)
30,000 Miles (50 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
❑Inspect engine air cleaner lter. If necessary, replace
the lter. If vehicle is driven in dusty/dirty conditions,
inspect lter at every engine oil change. See
Engine Air Cleaner/Filter on page 5-21for more
information.
❑Lubricate chassis components (or every 3 months,
whichever occurs rst).(See footnote #.)
❑For Two-Wheel-Drive vehicles only: Clean and
repack the front wheel bearings (or at each
brake relining, whichever occurs rst).
❑Replace fuel lter.An Emission Control Service. (See
footnote †.)❑Change automatic transmission uid and lter if the
vehicle is mainly driven under one or more of these
conditions:
In heavy city traffic where the outside
temperature regularly reaches 90°F (32°C) or
higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police, or delivery
service.
If you do not use your vehicle under any of these
conditions, change the uid and lter every 50,000 miles
(83 000 km).
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-63for proper rotation pattern and additional
information.(See footnote +.)
33,000 Miles (55 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
❑Lubricate chassis components (or every 3 months,
whichever occurs rst).(See footnote #.)
6-9

36,000 Miles (60 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
❑Lubricate chassis components (or every 3 months,
whichever occurs rst).(See footnote #.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-63for proper rotation pattern and additional
information.(See footnote +.)
39,000 Miles (65 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
❑Lubricate chassis components (or every 3 months,
whichever occurs rst).(See footnote #.)
42,000 Miles (70 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
❑Lubricate chassis components (or every 3 months,
whichever occurs rst).(See footnote #.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-63for proper rotation pattern and additional
information.(See footnote +.)
45,000 Miles (75 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
❑Replace engine air cleaner lter. SeeEngine
Air Cleaner/Filter on page 5-21for more information.
❑Lubricate chassis components (or every 3 months,
whichever occurs rst).(See footnote #.)
❑For Two-Wheel-Drive vehicles only: Clean and
repack the front wheel bearings (or at each
brake relining, whichever occurs rst).
❑Change automatic transmission uid and lter if the
vehicle is mainly driven under one or more of these
conditions:
In heavy city traffic where the outside
temperature regularly reaches 90°F (32°C) or
higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police, or delivery
service.
If you do not use your vehicle under any of these
conditions, change the uid and lter every 50,000 miles
(83 000 km).
6-10

48,000 Miles (80 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
❑Lubricate chassis components (or every 3 months,
whichever occurs rst).(See footnote #.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-63for proper rotation pattern and additional
information.(See footnote +.)
50,000 Miles (83 000 km)
❑If you have not used your vehicle under severe
service conditions listed previously and, therefore,
have not changed your automatic transmission uid,
change both the uid and lter.
❑Change transfer case uid.
51,000 Miles (85 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
❑Lubricate chassis components (or every 3 months,
whichever occurs rst).(See footnote #.)
54,000 Miles (90 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
❑Lubricate chassis components (or every 3 months,
whichever occurs rst).(See footnote #.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-63for proper rotation pattern and additional
information.(See footnote +.)
57,000 Miles (95 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
❑Lubricate chassis components (or every 3 months,
whichever occurs rst).(See footnote #.)
6-11

60,000 Miles (100 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
❑Inspect engine air cleaner lter. If necessary, replace
the lter. If vehicle is driven in dusty/dirty conditions,
inspect lter at every engine oil change. See
Engine Air Cleaner/Filter on page 5-21for more
information.
❑Lubricate chassis components (or every 3 months,
whichever occurs rst).(See footnote #.)
❑For Two-Wheel-Drive vehicles only: Clean and
repack the front wheel bearings (or at each
brake relining, whichever occurs rst).
❑Change automatic transmission uid and lter if the
vehicle is mainly driven under one or more of these
conditions:
In heavy city traffic where the outside
temperature regularly reaches 90°F (32°C) or
higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police, or delivery
service.
If you do not use your vehicle under any of these
conditions, change the uid and lter every 50,000 miles
(83 000 km).❑Replace fuel lter.An Emission Control Service. (See
footnote †.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-63for proper rotation pattern and additional
information.(See footnote +.)
63,000 Miles (105 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
❑Lubricate chassis components (or every 3 months,
whichever occurs rst).(See footnote #.)
66,000 Miles (110 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
❑Lubricate chassis components (or every 3 months,
whichever occurs rst).(See footnote #.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-63for proper rotation pattern and additional
information.(See footnote +.)
69,000 Miles (115 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
❑Lubricate chassis components (or every 3 months,
whichever occurs rst).(See footnote #.)
6-12

72,000 Miles (120 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
❑Lubricate chassis components (or every 3 months,
whichever occurs rst).(See footnote #.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-63for proper rotation pattern and additional
information.(See footnote +.)
75,000 Miles (125 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
❑Inspect engine air cleaner lter. If necessary, replace
the lter. If vehicle is driven in dusty/dirty conditions,
inspect lter at every engine oil change. See
Engine Air Cleaner/Filter on page 5-21for more
information.
❑Lubricate chassis components (or every 3 months,
whichever occurs rst).(See footnote #.)
❑For Two-Wheel-Drive vehicles only: Clean and
repack the front wheel bearings (or at each
brake relining, whichever occurs rst).❑Change automatic transmission uid and lter if the
vehicle is mainly driven under one or more of these
conditions:
In heavy city traffic where the outside
temperature regularly reaches 90°F (32°C) or
higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police, or delivery
service.
If you do not use your vehicle under any of these
conditions, change the uid and lter every 50,000 miles
(83 000 km).
78,000 Miles (130 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
❑Lubricate chassis components (or every 3 months,
whichever occurs rst).(See footnote #.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-63for proper rotation pattern and additional
information.(See footnote +.)
6-13

81,000 Miles (135 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
❑Lubricate chassis components (or every 3 months,
whichever occurs rst).(See footnote #.)
84,000 Miles (140 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
❑Lubricate chassis components (or every 3 months,
whichever occurs rst).(See footnote #.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-63for proper rotation pattern and additional
information.(See footnote +.)
87,000 Miles (145 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
❑Lubricate chassis components (or every 3 months,
whichever occurs rst).(See footnote #.)
90,000 Miles (150 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
❑Replace engine air cleaner lter. SeeEngine
Air Cleaner/Filter on page 5-21for more information.❑Lubricate chassis components (or every 3 months,
whichever occurs rst).(See footnote #.)
❑For Two-Wheel-Drive vehicles only: Clean and
repack the front wheel bearings (or at each
brake relining, whichever occurs rst).
❑Change automatic transmission uid and lter if the
vehicle is mainly driven under one or more of these
conditions:
In heavy city traffic where the outside
temperature regularly reaches 90°F (32°C) or
higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police, or delivery
service.
If you do not use your vehicle under any of these
conditions, change the uid and lter every 50,000 miles
(83 000 km).
❑Replace fuel lter.An Emission Control Service. (See
footnote †.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-63for proper rotation pattern and additional
information.(See footnote +.)
6-14

93,000 Miles (155 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
❑Lubricate chassis components (or every 3 months,
whichever occurs rst).(See footnote #.)
96,000 Miles (160 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
❑Lubricate chassis components (or every 3 months,
whichever occurs rst).(See footnote #.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-63for proper rotation pattern and additional
information.(See footnote +.)
99,000 Miles (165 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
❑Lubricate chassis components (or every 3 months,
whichever occurs rst).(See footnote #.)
100,000 Miles (166 000 km)
❑Inspect spark plug wires.An Emission Control
Service.
❑Replace spark plugs.An Emission Control Service.❑If you have not used your vehicle under severe
service conditions listed previously and, therefore,
have not changed your automatic transmission uid,
change both the uid and lter.
❑Change transfer case uid.
❑Inspect Positive Crankcase Ventilation (PCV) valve.
An Emission Control Service.
150,000 Miles (240 000 km)
❑Drain, ush, and rell cooling system (or every
60 months since last service, whichever occurs rst).
This service can be complex; you should have
your dealer perform this service. SeeEngine Coolant
on page 5-25for what to use. Inspect hoses.
Clean radiator, condenser, pressure cap, and neck.
Pressure test cooling system and pressure cap.
An Emission Control Service.
❑Inspect engine accessory drive belt. Visually inspect
belt for fraying, excessive cracks, or obvious
damage. Replace belt if necessary.An Emission
Control Service.
6-15

Long Trip/Highway Scheduled
Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after 100,000 miles
(166 000 km) at the same intervals for the life of
this vehicle. The services shown at 150,000 miles
(240 000 km) should be repeated at the same interval
after 150,000 miles (240 000 km) for the life of this
vehicle.
SeePart B: Owner Checks and Services on page 6-24
andPart C: Periodic Maintenance Inspections on
page 6-28.
Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.#Lubricate the front suspension, ball joints and kingpin
bushings, steering linkage and transfer case shift
linkage, parking brake cable guides and brake pedal
springs.
+A good time to check your brakes is during tire
rotation. See Brake System Inspection on page 6-29.
7,500 Miles (12 500 km)
❑Change engine oil and lter (or every 12 months,
whichever occurs rst).An Emission Control
Service.
❑Lubricate chassis components (or every 12 months,
whichever occurs rst).(See footnote #.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-63for proper rotation pattern and additional
information.(See footnote +.)
6-16

15,000 Miles (25 000 km)
❑Change engine oil and lter (or every 12 months,
whichever occurs rst).An Emission Control
Service.
❑Lubricate chassis components (or every 12 months,
whichever occurs rst).(See footnote #.)
❑Inspect engine air cleaner lter. If necessary, replace
the lter. If vehicle is driven in dusty/dirty conditions,
inspect lter at every engine oil change. See
Engine Air Cleaner/Filter on page 5-21for more
information.
❑Change automatic transmission uid and lter if the
vehicle is mainly driven under one or more of these
conditions:
In heavy city traffic where the outside
temperature regularly reaches 90°F (32°C) or
higher.
In hilly or mountainous terrain. When doing frequent trailer towing.
Uses such as found in taxi, police, or delivery
service.
If you do not use your vehicle under any of these
conditions, change the uid and lter every 50,000 miles
(83 000 km).
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-63for proper rotation pattern and additional
information.(See footnote +.)
22,500 Miles (37 500 km)
❑Change engine oil and lter (or every 12 months,
whichever occurs rst).An Emission Control
Service.
❑Lubricate chassis components (or every 12 months,
whichever occurs rst).(See footnote #.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-63for proper rotation pattern and additional
information.(See footnote +.)
6-17