CHEVROLET AVEO 2004 1.G Repair Manual

When Should an Air Bag Inate?
The driver’s and right front passenger’s frontal air bags
are designed to inflate in moderate to severe frontal
or near-frontal crashes. But they are designed to inflate
only if the impact speed is above the system’s
designed “threshold level.”
If the front of your vehicle goes straight into a wall that
doesn’t move or deform, the threshold level is about
9 to 14 mph (14.5 to 23 km/h). The threshold level can
vary, however, with specific vehicle design, so that
it can be somewhat above or below this range.
If your vehicle strikes something that will move or
deform, such as a parked car, the threshold level will be
higher. The driver’s and right front passenger’s frontal
air bags are not designed to inflate in rollovers, rear
impacts, or in many side impacts because inflation
would not help the occupant.
Your vehicle may or may not have a side impact air
bag. See “Air Bag Systems” in the Index. A driver’s side
impact air bag is designed to inflate in moderate to
severe side crashes involving the driver’s door. A side
impact air bag will inflate if the crash severity is above
the system’s designed “threshold level.” The threshold
level can vary with specific vehicle design. A driver’s
side impact air bag is not designed to inflate in frontal or
near-frontal impacts, rollovers or rear impacts, because
inflation would not help the occupant.In any particular crash, no one can say whether an air
bag should have inflated simply because of the damage
to a vehicle or because of what the repair costs were.
For frontal air bags, inflation is determined by the angle
of the impact and how quickly the vehicle slows down
in frontal and near-frontal impacts. For side impact
air bags, inflation is determined by the location
and severity of the impact.
What Makes an Air Bag Inate?
In an impact of sufficient severity, the air bag sensing
system detects that the vehicle is in a crash. For both
the frontal and side impact air bags, the sensing system
triggers a release of gas from the inflator, which
inflates the air bag. The inflator, air bag and related
hardware are all part of the air bag modules. Frontal air
bag modules are located inside the steering wheel
and instrument panel. For vehicles with a driver’s side
impact air bag, the air bag modules are located in
the seatback closest to the driver’s door.
1-55

How Does an Air Bag Restrain?
In moderate to severe frontal or near frontal collisions,
even belted occupants can contact the steering wheel
or the instrument panel. In moderate to severe side
collisions, even belted occupants can contact the inside
of the vehicle. The air bag supplements the protection
provided by safety belts. Air bags distribute the force
of the impact more evenly over the occupant’s upper
body, stopping the occupant more gradually. But the
frontal air bags would not help you in many types
of collisions, including rollovers, rear impacts, and many
side impacts, primarily because an occupant’s motion
is not toward the air bag. A side impact air bag
would not help you in many types of collisions, including
frontal or near frontal collisions, rollovers, and rear
impacts, primarily because an occupant’s motion is not
toward that air bag. Air bags should never be regarded
as anything more than a supplement to safety belts,
and then only in moderate to severe frontal or
near-frontal collisions for the driver’s and right front
passenger’s frontal air bags, and only in moderate to
severe side collisions for vehicles with a driver’s
side impact air bag.
What Will You See After an
Air Bag Inates?
After the air bag inflates, it quickly deflates, so quickly
that some people may not even realize the air bag
inflated. Some components of the air bag module will be
hot for a short time. These components include the
steering wheel hub for the driver’s frontal air bag and the
instrument panel for the right front passenger’s frontal
air bag. For vehicles with a side impact air bag, the side
of the seatback closest to the driver’s door will be
hot. The parts of the bag that come into contact with
you may be warm, but not too hot to touch. There will be
some smoke and dust coming from the vents in the
deflated air bags. Air bag inflation doesn’t prevent the
driver from seeing or being able to steer the vehicle,
nor does it stop people from leaving the vehicle.
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{CAUTION:
When an air bag inates, there is dust in the
air. This dust could cause breathing problems
for people with a history of asthma or other
breathing trouble. To avoid this, everyone in
the vehicle should get out as soon as it is safe
to do so. If you have breathing problems but
can’t get out of the vehicle after an air bag
inates, then get fresh air by opening a
window or a door. If you experience breathing
problems following an air bag deployment,
you should seek medical attention.
In many crashes severe enough to inflate an air bag,
windshields are broken by vehicle deformation.
Additional windshield breakage may also occur from
the right front passenger air bag.
•Air bags are designed to inflate only once. After an
air bag inflates, you’ll need some new parts for your
air bag system. If you don’t get them, the air bag
system won’t be there to help protect you in another
crash. A new system will include air bag modules
and possibly other parts. The service manual for your
vehicle covers the need to replace other parts.
•Your vehicle is equipped with a crash sensing and
diagnostic module, which records information about
the air bag system. The module records information
about the readiness of the system,
when the system commands air bag inflation and
driver’s safety belt usage at deployment.
•Let only qualified technicians work on your air bag
system. Improper service can mean that your air bag
system won’t work properly. See your dealer for
service.
Notice:If you damage the covering for the driver’s
or the right front passenger’s air bag, or the air bag
covering on the driver’s seatback, the bag may not
work properly. You may have to replace the air bag
module in the steering wheel, both the air bag
module and the instrument panel for the right front
passenger’s air bag, or the air bag module and
seatback for the driver’s side impact air bag.
Do not open or break the air bag coverings.
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Servicing Your Air Bag-Equipped
Vehicle
Air bags affect how your vehicle should be serviced.
There are parts of the air bag systems in several places
around your vehicle. Your dealer and the service manual
have information about servicing your vehicle and the air
bag systems. To purchase a service manual, seeService
Publications Ordering Information on page 7-11.
{CAUTION:
For up to 10 seconds after the ignition key is
turned off and the battery is disconnected,
an air bag can still inate during improper
service. You can be injured if you are close
to an air bag when it inates. Avoid yellow
connectors. They are probably part of the air
bag system. Be sure to follow proper service
procedures, and make sure the person
performing work for you is qualied to do so.
The air bag systems do not need regular maintenance.
Restraint System Check
Checking Your Restraint Systems
Now and then, make sure the safety belt reminder light
and all your belts, buckles, latch plates, retractors
and anchorages are working properly. Look for any other
loose or damaged safety belt system parts. If you see
anything that might keep a safety belt system from doing
its job, have it repaired.
Torn or frayed safety belts may not protect you in a
crash. They can rip apart under impact forces. If a belt
is torn or frayed, get a new one right away.
Also look for any opened or broken air bag covers, and
have them repaired or replaced. (The air bag system
does not need regular maintenance.)
1-58

Replacing Restraint System Parts
After a Crash
{CAUTION:
A crash can damage the restraint systems in
your vehicle. A damaged restraint system
may not properly protect the person using it,
resulting in serious injury or even death in a
crash. To help make sure your restraint
systems are working properly after a crash,
have them inspected and any necessary
replacements made as soon as possible.
If you’ve had a crash, do you need new or LATCH
system parts?
After a very minor collision, nothing may be necessary.
But if the belts were stretched, as they would be if
worn during a more severe crash, then you need
new parts.
If the LATCH system was being used during a more
severe crash, you may need new LATCH system parts.If belts are cut or damaged, replace them. Collision
damage also may mean you will need to have LATCH
system, safety belt or seat parts repaired or replaced.
New parts and repairs may be necessary even if the belt
or LATCH system wasn’t being used at the time of
the collision.
If the frontal air bags inflate, you will also need to
replace the driver’s and right front passenger’s safety
belt pretentioners and safety belt. Be sure to do
so. Then the new pretensioner and safety belt will be
there to help protect you in a collision.
After a crash you may need to replace the driver and
right front passenger’s safety belt retractor assemblies,
even if the frontal air bags have not deployed. The
driver and right front passenger’s safety belt retractor
assemblies contain the safety belt pretensioners.
Have your safety belt pretensioners checked if your
vehicle has been in a collision, or if your air bag
readiness light stays on after you start your vehicle or
while you are driving. See.
If your vehicle is equipped with side air bags, the
driver’s seat assembly must be replaced after the side
air bag has been deployed.
If an air bag inflates, you’ll need to replace air bag
system parts. SeeAir Bag Systems on page 1-50.
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✍NOTES
1-60

Keys...............................................................2-2
Remote Keyless Entry System.........................2-4
Remote Keyless Entry System Operation...........2-5
Doors and Locks.............................................2-7
Door Locks....................................................2-7
Central Door Unlocking System........................2-8
Door Ajar Reminder........................................2-8
Rear Door Security Locks................................2-9
Lockout Protection........................................2-10
Leaving Your Vehicle....................................2-10
Trunk (Sedan)..............................................2-10
Liftgate (Hatchback)......................................2-12
Windows........................................................2-13
Manual Windows..........................................2-14
Power Windows............................................2-14
Sun Visors...................................................2-14
Theft-Deterrent Systems..................................2-15
Theft-Deterrent System..................................2-15
Immobilizer..................................................2-17
Immobilizer Operation....................................2-17
Starting and Operating Your Vehicle................2-18
New Vehicle Break-In....................................2-18
Ignition Positions..........................................2-19
Starting Your Engine.....................................2-20Engine Coolant Heater (Canada Only)...............2-21
Automatic Transaxle Operation.......................2-22
Manual Transaxle Operation...........................2-26
Parking Brake..............................................2-28
Shifting Into Park (P)
(Automatic Transaxle)................................2-29
Shifting Out of Park (P)
(Automatic Transaxle)................................2-30
Parking Your Vehicle
(Manual Transaxle)....................................2-31
Parking Over Things That Burn.......................2-32
Engine Exhaust............................................2-32
Running Your Engine While You Are Parked.......2-33
Mirrors...........................................................2-34
Manual Rearview Mirror.................................2-34
Outside Manual Mirrors..................................2-34
Outside Power Mirror....................................2-35
Outside Convex Mirror...................................2-35
Outside Heated Mirrors..................................2-35
Storage Areas................................................2-36
Glove Box...................................................2-36
Cupholder(s)................................................2-36
Sunglasses Storage Compartment...................2-37
Sunroof.........................................................2-37
Section 2 Features and Controls
2-1

Keys
{CAUTION:
Leaving children in a vehicle with the ignition
key is dangerous for many reasons. They could
operate the power windows or other controls or
even make the vehicle move. The children or
others could be badly injured or even killed.
Do not leave the keys in a vehicle with children.
2-2

One key is used for the
ignition, the door and all
other locks.When a new vehicle is delivered, the dealer removes
the key tag and gives it to the first owner. The tag has a
code on it that tells your dealer how to make extra keys.
For vehicle security, keep the key tag in a safe place and
also record the key number somewhere other than inside
of the vehicle. If you lose your key, you will be able to
have a new one made easily using the tag.
Your vehicle may have an electronic immobilizer
designed to protect your car against theft. If so, only
keys with the correct electronic code can be used
to start the vehicle. Even if a key has the same profile,
it will not start the engine if the electronic code is
incorrect. If you need a new key, contact your dealer
who can obtain the correct key code. SeeRoadside
Assistance Program on page 7-6for more information.
Notice:If you ever lock your keys in your vehicle,
you may have to damage the vehicle to get in.
Be sure you have spare keys.
2-3

Remote Keyless Entry System
If equipped, the keyless entry system operates on a
radio frequency subject to Federal Communications
Commission (FCC) Rules and with Industry Canada.
This device complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions:
1. This device may not cause interference, and
2. This device must accept any interference received,
including interference that may cause undesired
operation of the device.
This device complies with RSS-210 of Industry Canada.
Operation is subject to the following two conditions:
1. This device may not cause interference, and
2. This device must accept any interference received,
including interference that may cause undesired
operation of the device.
Changes or modifications to this system by other than
an authorized service facility could void authorization to
use this equipment.At times you may notice a decrease in range. This is
normal for any remote keyless entry system. If the
transmitter does not work or if you have to stand closer
to your vehicle for the transmitter to work, try this:
•Check the distance. You may be too far from your
vehicle. You may need to stand closer during
rainy or snowy weather.
•Check the location. Other vehicles or objects may
be blocking the signal. Take a few steps to the
left or right, hold the transmitter higher, and
try again.
•Check to determine if battery replacement is
necessary. See “Battery Replacement” under
Remote Keyless Entry System Operation on
page 2-5.
•If you are still having trouble, see your dealer or a
qualified technician for service.
2-4