battery CHEVROLET C/K 2003 User Guide

Page 142 of 386

2-67
The eight-wire harness contains the following
trailer circuits:
Yellow: Left Stop/Turn Signal
Dark Green: Right Stop/Turn Signal
Brown: Taillamps
White: Ground
Light Green: Back
-up Lamps
Light Blue: CHMSL
Red: Battery Feed
Dark Blue: Trailer Brake
Trailer Connections (C6/C7/C8
Models Only) (If Equipped)
If your vehicle has these trailer connections, they are
located at the rear of the cab for a tractor and at the rear
of the chassis when towing a trailer. There will be an air
connection and an electrical connection.
Be sure that the couplings to the trailer are
made correctly.
Air Connections
If you are not connecting the trailer air line connections
to another piece of equipment, be sure to replace their
protective caps.
Electrical Connections
This system is a seven-wire cable that will connect to
the trailer, supplying power to the trailer's lighting
system. When not in use, it is stored in the trailer
air
-hose storage bracket.
NOTICE:
Starting in 1998, the center pin (also known as
the auxiliary circuit) of the seven
-pin trailer
electrical connector will be wired to provide
continuous power for the trailer anti
-lock brake
systems when the ignition key is in the on
position. Care should be taken to insure that
continuous power on this circuit will not cause
damage to the trailer electrical system.
Consult with the trailer manufacturer for the
proper operation and checking procedures for
the trailer anti
-lock brake systems.

Page 153 of 386

2-78 Charging System Indicator Light
The charging system
indicator light may be
located in the instrument
panel cluster, or with the
auxiliary warning lights
in the center of the
instrument panel.
It should come on briefly when you turn on the ignition,
before the engine is running, as a check to show that it
is working.
If it stays on, or comes on while you are driving, have it
checked right away. You could have a loose generator
drive belt or some other problem.
Driving while this light is on will drain your battery. If
you must drive a short distance with the light on, turn
off your radio and other accessories.
Sustained driving with a generator failure could result in
a lack of back
-up braking if the engine quits or the
power steering pump should fail.
Voltmeter
When your engine is
running, the voltmeter
gage, at the right side of
the instrument panel cluster,
shows the charging
system voltage.
Readings in either warning zone indicate a possible
problem in the electrical system.
Readings in the low warning zone may occur when a
large number of electrical accessories are operating in the
vehicle and the engine is left at an idle for an extended
period. This condition is normal since the charging
system may not be able to provide full power at engine
idle. As engine speeds are increased, this condition
should correct itself because higher engine speeds allow
the charging system to create maximum power.
You can only drive a short time on the battery. Be sure
to shut off the radio, the fan or any unnecessary
accessories and have the system serviced.

Page 222 of 386

4-29
Tie a red cloth to your mirror arm to alert police that
you've been stopped by the snow.
Put on extra clothing or wrap a blanket around you.
If you have no blankets or extra clothing, make body
insulators from newspapers, burlap bags, rags, floor
mats
-- anything you can wrap around yourself or
tuck under your clothing to keep warm.
You can run the engine to keep warm, but be careful.
CAUTION:
Snow can trap exhaust gases under your vehicle.
This can cause deadly CO (carbon monoxide) gas
to get inside. CO could overcome you and kill
you. You can't see it or smell it, so you might not
know it is in your vehicle. Clear away snow from
around the base of your vehicle if any is blocking
your exhaust pipe. And check around again from
time to time to be sure snow doesn't collect there.
Open a window just a little on the side of the
vehicle that's away from the wind. This will help
keep CO out.
Run your engine only as long as you must. This saves
fuel. When you run the engine, make it go a little faster
than just idle. That is, push the accelerator slightly. This
uses less fuel for the heat that you get and it keeps the
battery (or batteries) charged. You will need a
well
-charged battery (or batteries) to restart the vehicle,
and possibly for signaling later on with your headlamps.
Let the heater run for a while.

Page 228 of 386

5-3
Other Warning Devices
If you carry reflective triangles, you can set one up at
the side of the road behind your vehicle in the
recommended manner per Federal Motor Carrier Safety
Regulation (FMCSR) Section 392.22, to warn others.
Jump Starting
If your battery (or batteries) has run down, you may
want to use another vehicle and some jumper cables to
start your vehicle. Be sure to follow the steps below to
do it safely.
CAUTION:
Batteries can hurt you. They can be dangerous
because:
They contain acid that can burn you.
They contain gas that can explode or ignite.
They contain enough electricity to
burn you.
If you don't follow these steps exactly, some or all
of these things can hurt you.
NOTICE:
Ignoring these steps could result in costly damage
to your vehicle that wouldn't be covered by your
warranty.
The ACDelco battery in your vehicle has a
built
-in hydrometer. Do not charge, test or jump
start the battery if the hydrometer looks clear or
light yellow. Replace the battery when there is a
clear or light yellow hydrometer and a cranking
complaint.
Trying to start your vehicle by pushing or pulling
it won't work, and it could damage your vehicle.
1. Check the other vehicle. It must have a 12-volt
battery (or batteries) with a negative ground system.
NOTICE:
If the other system isn't a 12-volt system with a
negative ground, both vehicles can be damaged.

Page 229 of 386

5-4
If you have a diesel engine vehicle with two batteries
(or more), you should know before you begin that,
especially in cold weather, you may not be able to
get enough power from a single battery in another
vehicle to start your diesel engine.
If your vehicle has more than one battery, use the
one closest to the starter
-- this will reduce electrical
resistance.
2. Get the vehicles close enough so the jumper cables
can reach, but be sure the vehicles aren't touching
each other. If they are, it could cause a ground
connection you don't want. You wouldn't be able to
start your vehicle, and the bad grounding could
damage the electrical systems.
To avoid the possibility of the vehicles rolling, set
the parking brake firmly on both vehicles involved in
the jump start procedure. Put an automatic
transmission in PARK (P) or a manual transmission
in neutral before setting the parking brake.
NOTICE:
If you leave your radio on, it could be badly
damaged. The repairs wouldn't be covered by
your warranty.
3. Turn off the ignition on both vehicles. Unplug
unnecessary accessories plugged into the cigarette
lighter or accessory power outlets. Turn off the radio
and all lamps that aren't needed. This will avoid
sparks and help save both batteries, and it could save
your radio!

Page 230 of 386

5-5
4. Open the hood of the other vehicle and locate the
battery. Find the positive (+) and negative (
-)
terminals on that battery.
Open the hood of your
vehicle and find the
remote positive (+)
terminal, located under
a red plastic cover on
the passenger's side of
the vehicle.
Squeeze the tab and open the case to access the
remote positive (+) terminal.
You will not see the battery (or batteries) of your
vehicle under the hood. They are located in the
battery box on the passenger's side of the vehicle.You will not need to access your battery
(or batteries) for jump starting. The remote
positive (+) terminal is for that purpose.
CAUTION:
Using a match near a battery can cause battery
gas to explode. People have been hurt doing this,
and some have been blinded. Use a flashlight if
you need more light.
Be sure the batteries have enough water. You
don't need to add water to the ACDelco battery
(or batteries) installed in your new vehicle. But
if a battery has filler caps, be sure the right
amount of fluid is there. If it is low, add water to
take care of that first. If you don't, explosive gas
could be present.
Battery fluid contains acid that can burn you.
Don't get it on you. If you accidentally get it in
your eyes or on your skin, flush the place with
water and get medical help immediately.

Page 231 of 386

5-6
CAUTION:
Fans or other moving engine parts can injure you
badly. Keep your hands away from moving parts
once the engine is running.
5. Check that the jumper cables don't have loose or
missing insulation. If they do, you could get a shock.
The vehicles could be damaged, too.
Before you connect the cables, here are some basic
things you should know. Positive (+) will go to
positive (+) or to a remote positive (+) terminal if
the vehicle has one. Negative (
-) will go to a heavy,
unpainted metal engine part or to a remote
negative (
-) terminal if the vehicle has one.
Don't connect the positive (+) to negative (
-) or
you'll get a short that would damage the battery and
maybe other parts too. And don't connect the
negative (
-) cable to the negative (-) terminal on the
dead battery because this can cause sparks.
6. Connect the red
positive (+) cable
to the positive (+)
terminal of the
dead battery. Use a
remote positive (+)
terminal if the
vehicle has one.

Page 232 of 386

5-7
7. Don't let the other end
touch metal. Connect it
to the positive (+)
terminal of the good
battery. Use a remote
positive (+) terminal if
the vehicle has one.8. Now connect the black
negative (
-) cable to the
negative (
-) terminal of
the good battery. Use a
remote negative (
-)
terminal if the vehicle
has one.
Don't let the other end touch anything until the next
step. The other end of the negative (
-) cable doesn't
go to the dead battery. It goes to a heavy, unpainted
metal engine part or to the remote negative (
-)
terminal on the vehicle with the dead battery.

Page 233 of 386

5-8
9. Connect the other end of the negative (-) cable at
least 18 inches (45 cm) away from the dead battery,
but not near engine parts that move. The electrical
connection is just as good there, and the chance of
sparks getting back to the battery is much less.10. Now start the vehicle with the good battery and run
the engine for one or two minutes. If your vehicle
has the high idle option, use it.
11. Try to start the vehicle with the dead battery.
If it won't start after a few tries, it probably
needs service.
NOTICE:
Damage to your vehicle may result from
electrical shorting if jumper cables are removed
incorrectly. To prevent electrical shorting, take
care that they don't touch each other or any
other metal. The repairs wouldn't be covered by
your warranty.

Page 234 of 386

5-9
Jumper Cable Removal
A. Heavy, Unpainted Metal Engine Part or Remote
Negative (
-) Terminal
B. Good Battery or Remote Positive (+) and Remote
Negative (
-) Terminals
C. Dead Battery or Remote Positive (+) TerminalTo disconnect the jumper cables from both vehicles, do
the following:
1. Disconnect the black negative (
-) cable from the
vehicle that had the dead battery.
2. Disconnect the black negative (
-) cable from the
vehicle with the good battery.
3. Disconnect the red positive (+) cable from the
vehicle with the good battery.
4. Disconnect the red positive (+) cable from the
other vehicle.
5. Return the positive (+) remote terminal cover to its
original position.

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