heater CHEVROLET C/K 2003 Owners Manual

Page 76 of 386

2-
2-1
Section 2 Features and Controls
Here you can learn about the many standard and optional features on your vehicle, and information on starting,
shifting and braking. Also explained are the instrument panel and the warning systems that tell you if everything is
working properly
-- and what to do if you have a problem.
2
-2 Windows
2-5 Keys
2-7 Door Locks
2-8 Keyless Entry System (If Equipped)
2-12 Switchbanks
2-13 Theft
2-14 New Vehicle ªBreak-Inº
2-15 Ignition Positions
2-16 Starting Your Gasoline Engine
2-19 Starting the Diesel Engine
2-24 Starting Your DURAMAX Diesel Engine
2-27 Engine Checks Before Operating
2-28 Engine Coolant Heater (If Equipped)
2-30 Diesel Engine Exhaust Brake (If Equipped)
2-31 Two-Speed Rear Axle Electric Shift Control
(If Equipped)
2
-34 Automatic Transmission Operation
2-36 Manual Transmission Operation
2-40 Parking
2-45 Parking Over Things That Burn
2-45 Engine Exhaust2
-46 Running Your Engine While You're Parked
(Automatic Transmission)
2
-47 Horn
2-48 Tilt Wheel (If Equipped)
2-48 Turn Signal/Multifunction Lever
2-55 Inter-Axle Differential Lock Control
(If Equipped)
2
-56 Rear Axle Differential Lock Control
(If Equipped)
2
-57 Exterior Lamps
2-60 Interior Lamps
2-61 Mirrors
2-63 Storage Compartments
2-65 Accessory Power Outlets
2-66 Trailer Connections (C4/C5 Models Only)
(If Equipped)
2
-67 Trailer Connections (C6/C7/C8 Models Only)
(If Equipped)
2
-68 The Instrument Panel-Your
Information System
2
-70 Instrument Panel Cluster
2-73 Warning Lights, Gages and Indicators

Page 94 of 386

2-19
Starting the Diesel Engine
If you have a Caterpillar diesel engine, also refer to your
Caterpillar Diesel Engine Operation & Maintenance
Manual for starting procedure.
For vehicles with the DURAMAX diesel engine, also
see ªStarting Your DURAMAX Diesel Engineº
following.
To make starting easier in cold weather (below 32F or
0C), the proper viscosity engine oil should be used.
See ªEngine Oilº in the Index. It's also best to heat the
engine oil first. You can do this by using an engine
coolant heater.
NOTICE:
If you ever need to have your vehicle towed, see
the part of this manual that tells how to do it
without damaging your vehicle. See ªTowing
Your Vehicleº in the Index.
Restarting the Diesel Engine While Moving
(Automatic Transmission)
If you have to restart the engine while the vehicle is
moving, you'll first have to shift the automatic
transmission to NEUTRAL (N). This safety feature
prevents starting the engine when the transmission is
in a drive gear.
Stopping the Diesel Engine
If you have a Caterpillar diesel engine, see your
Caterpillar Diesel Engine Operation &
Maintenance Manual.
1. Set the parking brake and shift to NEUTRAL (N)
or PARK (P).
2. Turn the ignition key to OFF.
If your vehicle has a two
-speed axle, see ªRear Axle,
Tw o
-Speed Electric Shift Controlº or ªRear Axle,
Tw o
-Speed Airshift Controlº in the Index.

Page 95 of 386

2-20 Cold Weather Starting
(Caterpillar
 Diesel)
Because the diesel engine uses compression ignition, it
is harder to start in cold weather than a gasoline engine.
The air intake heater and use of the proper engine oil,
optional engine coolant heaters and optional ether
injection systems help cold weather starting. See the
Caterpillar
 Diesel Engine Operation & Maintenance
Manual for more information.
NOTICE:
Your diesel engine has an electric air intake
heater system which reduces white smoke and
helps start the engine in cold weather. Do not
spray starting fluid into the air intake where it
can contact the heater elements.
If you don't have the GM Automatic Ether
Injection System, don't use starting fluid or you
could damage your engine. If you have the GM
system, use only GM approved starting fluid that
has been tested to establish compatibility with the
air inlet heater system.
Diesel Engine Warm-Up
Several factors affect how quickly your diesel engine
warms up. These can include outside temperature,
engine load, idle time and your vehicle's option content.
Your vehicle may be equipped with some features that
can help the engine reach operating temperature sooner.
Some of these features are discussed below.
Also, remember that an automatic transmission adds
heat to the cooling system through the heat exchanger in
the radiator. Because of this, vehicles equipped with
automatic transmissions are often able to retain engine
coolant heat better than manual transmission vehicles.
See your Caterpillar
 Operation & Maintenance manual
for additional diesel engine warm
-up information.

Page 100 of 386

2-25
NOTICE:
If the wait to start light stays on, it means that
your vehicle could have one of several problems,
so you should have it serviced right away.
3. If the engine does not start after 15 seconds of
cranking, turn the ignition key to OFF. Wait
one minute for the starter to cool, then try the
same steps again.
If you're trying to start your engine after you've run
out of fuel, follow the steps in ªRunning Out of Fuel.º
See ªDiesel Fuel Requirements and Fuel Systemº in
the Index.
When your engine is cold, let it run for a few minutes
before you move your vehicle. This lets oil pressure
build up. Your engine will sound louder when it's cold.
NOTICE:
If you're not in an idling vehicle and the engine
overheats, you wouldn't be there to see the
overheated engine condition. This could damage
your vehicle. Don't let your engine run when
you're not in your vehicle.
Cold Weather Starting (Diesel Engine)
The following tips will help you get good starting in
cold weather.
Use the recommended engine oil when the outside
temperature drops below freezing. See ªEngine Oilº in
the Index. When the outside temperature drops below
0F (
-18C), use of the engine coolant heater is
recommended.
If you experience longer cranking times, notice an
unusual amount of exhaust smoke or are at higher
altitudes (over 7,000 ft. or 2 135 m), you may use your
engine coolant heater. See ªEngine Coolant Heaterº in
the Index.
See ªDiesel Fuel Requirements and Fuel Systemº in the
Index for information on what fuel to use in cold weather.

Page 103 of 386

2-28
The voltmeter charge indicator gage tells you the
condition of your battery's charge. The gage should
be in the center area during engine operation. The
red area on the left indicates an undercharge
condition; the red area on the right indicates an
overcharge. If the gage is in either red area, have the
battery and charging system checked right away.
NOTICE:
For diesel engines, don't allow the engine to
operate at low idle for more than five minutes.
This can cause low engine operating
temperatures which can affect engine operation
and reduce engine life. Engine idle speed should
be increased to 1200 rpm whenever extended idle
is required. Once started, the engine should be
placed under load to allow the engine coolant
temperature to reach 150F (66C) before
shutting off the engine.
Engine Coolant Heater (If Equipped)
If your vehicle is equipped
with this feature, the plug
-in
receptacle is located under
the driver's door.
In very cold weather, 0F (
-18C) or colder, the engine
coolant heater can help. You'll get easier starting and
better fuel economy during engine warm
-up. Usually,
the coolant heater should be plugged in a minimum of
four hours prior to starting your vehicle.

Page 104 of 386

2-29 To Use the Engine Coolant Heater
1. Turn off the engine.
2. Find the plug
-in receptacle (either behind the front
bumper or in the component box).
3. Plug a heavy
-duty, three-prong extension cord
(rated for at least 15 amps) into the vehicle's plug
-in
receptacle first. Then plug the extension cord into a
normal, grounded 110
-volt AC outlet.
CAUTION:
Plugging the cord into an ungrounded outlet
could cause an electrical shock. Also, the wrong
kind of extension cord could overheat and cause
a fire. You could be seriously injured. Plug the
cord into a properly grounded three
-prong
11 0
-volt AC outlet. Use a heavy-duty three-prong
extension cord rated for at least 15 amps.
4. Before starting the engine, be sure to unplug
the cord.
How long should you keep the coolant heater plugged
in? The answer depends on the outside temperature.
From 32F to
-10F (0C to -23C), keep the coolant
heater plugged in at least two hours. Below
-10F
(
-23C), keep the coolant heater plugged in for a
minimum of eight hours or overnight. It will not harm
either the coolant heater or the vehicle to leave the
coolant heater plugged in longer than the times stated.
Be sure to remove and store the cord before starting the
engine. See ªDiesel Fuel Requirements and Fuel
Systemº in the Index for information on what fuel to
use in cold weather.

Page 160 of 386

2-85 Low Coolant Warning Light
You have a low coolant
warning light. If this light
comes on, your system is
low on coolant and the
engine may overheat.
The warning light should come on briefly, as a check,
when you turn on the ignition.
When it comes on, you will also hear a warning tone at
several beats per second for 10 seconds. See ªEngine
Coolantº in the Index and have your vehicle serviced as
soon as you can.
This light may also come on if your vehicle is equipped
with the automatic engine shutdown system and engine
shutdown has begun. See ªEngine Automatic
Shutdownº in the Index.
Wait to Start Indicator (If Equipped)
This light in the center of
the instrument panel will
come on when the intake
heater is on and the ignition
key is in RUN.
Wait until the indicator light turn off before turning the
ignition key to START. See ªEngine Startingº in your
Caterpillar
 Operation & Maintenance Manual for more
information.

Page 170 of 386

3-
3-1
Section 3 Comfort Controls and Audio Systems
In this section, you'll find out how to operate the comfort control and audio systems offered with your vehicle.
Be sure to read about the particular systems supplied with your vehicle.
3
-2 Comfort Controls
3
-3 Heater/Air Conditioning Controls
(If Equipped)
3
-4 Air Conditioning (If Equipped)
3
-4 Heating
3
-5 Defogging and Defrosting
3
-5 Rear Window Defogger (If Equipped)
3
-6 Rear Heater (If Equipped)
3
-6 Ventilation System
3
-7 Audio Systems
3
-7 Setting the Time
3
-8AM-FM Radio3
-11 AM-FM Radio with Cassette Tape Player
(If Equipped)
3
-17 AM-FM Radio with Compact Disc Player
(If Equipped)
3
-21 Theft-Deterrent Feature
3
-21 Understanding Radio Reception
3
-22 Tips About Your Audio System
3
-23 Care of Your Cassette Tape Player
3
-24 Care of Your Compact Discs
3
-24 Care of Your Compact Disc Player
3
-24 Fixed Mast Antenna
3
-24 Chime Level Adjustment

Page 171 of 386

3-2
Comfort Controls
This section tells you how to make your air system work
for you.
With these systems, you can control the heating, cooling
and ventilation in your vehicle.
Heater Controls
If your vehicle does not have air conditioning, the
control panel will look like this.
Fan Knob
The knob on the left side of the control panel regulates
the fan speed. The knob has four speeds. To increase
airflow, turn the knob clockwise. To decrease airflow,
turn it counterclockwise. To turn the fan off, turn the
mode knob on the far right all the way
counterclockwise.Temperature Knob
The middle knob on the control panel is used to adjust
the temperature of the air flowing into the passenger
area of your vehicle.
Turn the knob toward the red area for warmer air. Turn
the knob toward the blue area for cooler air.
Mode Knob
The knob on the right side of the control panel is used to
select the direction of the air flowing into the vehicle.
(Vent): This setting directs air through the
instrument panel vents.
(Bi-Level): This setting divides airflow between
the floor vents and instrument panel vents.
(Floor): This setting directs air through the
floor vents.
(Defog): This setting divides airflow between the
floor vents and windshield.
(Defrost): This setting directs air through the
windshield vents. This setting is used to remove fog or
ice from the windshield.

Page 172 of 386

3-3 Heater/Air Conditioning Controls
(If Equipped)
If your vehicle has air conditioning, the heater/air
conditioning control panel will look like this.
Fan Knob
The knob on the left side of the control panel regulates
the fan speed. It has four speeds.
To increase airflow, turn the knob clockwise. To
decrease airflow, turn it counterclockwise. To turn the
fan off, turn the mode knob on the far right all the way
counterclockwise.Temperature Knob
The middle knob on the control panel is used to adjust
the temperature of the air flowing into the passenger
compartment of your vehicle.
Turn the knob toward the red area for warmer air.
Turn the knob toward the blue area for cooler air.
Mode Knob
The knob on the right side of the control panel is used to
select the direction of the air flowing into the vehicle.
(Maximum Air Conditioning): Turn the right
knob to maximum air conditioning for maximum
cooling. This setting puts the system in the recirculation
mode and helps to maximize your air conditioner's
performance and your vehicle's fuel economy. This
setting also cools the air the fastest. After the vehicle's
interior reaches a comfortable temperature, turn the
knob clockwise to place the air conditioning system in
the regular air conditioning mode.
(Air Conditioning): This setting is used for
normal cooling on hot days. It cools outside air and
directs it through the instrument panel vents.

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