engine coolant CHEVROLET C3500 HD 2002 4.G User Guide

5-13
Cooling System (Gasoline Engine)
When you decide it's safe to lift the hood, here's what
you'll see:
A. Coolant Recovery Tank
B. Radiator Pressure Cap
C. Engine Cooling Fan(s)
CAUTION:
If your vehicle has air conditioning, the auxiliary
electric engine cooling fan under the hood can
start up even when the engine is not running and
can injure you. Keep hands, clothing and tools
away from any underhood electric fan.
If the coolant inside the coolant recovery tank is boiling,
don't do anything else until it cools down. The vehicle
should be parked on a level surface.
The coolant level
should be at or above
the COLD mark. If it
isn't, you may have a
leak at the pressure cap
or in the radiator
hoses, heater hoses,
radiator, water pump
or somewhere else in
the cooling system.

5-14
CAUTION:
Heater and radiator hoses, and other engine
parts, can be very hot. Don't touch them. If you
do, you can be burned.
Don't run the engine if there is a leak. If you run
the engine, it could lose all coolant. That could
cause an engine fire, and you could be burned.
Get any leak fixed before you drive the vehicle.
If there seems to be no leak, start the engine again.
The engine cooling fan speed should increase when idle
speed is doubled by pushing the accelerator pedal down.
If it doesn't, your vehicle needs service. Turn off the
engine.
NOTICE:
Engine damage from running your engine
without coolant isn't covered by your warranty.
See ªOverheated Engine Protection Operating
Modeº in the Index for information on driving to
a safe place in an emergency.
NOTICE:
When adding coolant, it is important that you use
only DEX
-COOL
(silicate-free) coolant.
If coolant other than DEX-COOL is added to the
system, premature engine, heater core or
radiator corrosion may result. In addition, the
engine coolant will require change sooner
-- at
30,000 miles (50 000 km) or 24 months,
whichever occurs first. Damage caused by the use
of coolant other than DEX
-COOL
is not
covered by your new vehicle warranty.

5-15 How to Add Coolant to the Coolant
Recovery Tank (Gasoline Engines)
If you haven't found a problem yet, but the coolant level
isn't at or above the COLD mark, add a 50/50 mixture
of clean, drinkable water and DEX
-COOL
engine
coolant at the coolant recovery tank. See ªEngine
Coolantº in the Index for more information.
CAUTION:
Adding only plain water to your cooling system
can be dangerous. Plain water, or some other
liquid such as alcohol, can boil before the proper
coolant mixture will. Your vehicle's coolant
warning system is set for the proper coolant
mixture. With plain water or the wrong mixture,
your engine could get too hot but you wouldn't
get the overheat warning. Your engine could
catch fire and you or others could be burned.
Use a 50/50 mixture of clean, drinkable water
and DEX
-COOL
coolant.
NOTICE:
In cold weather, water can freeze and crack the
engine, radiator, heater core and other parts.
Use the recommended coolant and the proper
coolant mixture.

5-16
CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.
When the coolant in the coolant recovery tank is at or
above the COLD mark, start your vehicle.
If the overheat warning continues, there's one more
thing you can try. You can add the proper coolant
mixture directly to the radiator, but be sure the cooling
system is cool before you do it.

5-19
3. Fill the radiator with the proper DEX-COOL

coolant mixture, up to the base of the filler neck. See
ªEngine Coolantº in the Index for more information
about the proper coolant mixture.
4. Then fill the coolant recovery tank to the
COLD mark.
5. Put the cap back on the coolant recovery tank, but
leave the radiator pressure cap off.

5-20
6. Start the engine and let it run until you can feel the
upper radiator hose getting hot. Watch out for the
engine cooling fan(s).
7. By this time, the coolant level inside the radiator
filler neck may be lower. If the level is lower, add
more of the proper DEX
-COOL
coolant mixture
through the filler neck until the level reaches the
base of the filler neck.
8. Then replace the
pressure cap. At any
time during this
procedure if coolant
begins to flow out of
the filler neck, reinstall
the pressure cap. Be
sure the arrows on the
pressure cap line up
like this.

6-
6-1
Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
6
-2 Service
6
-3 Fuel (Gasoline Engine)
6
-5 Fuels in Foreign Countries (Gasoline Engines)
6
-5 Filling Your Tank (Gasoline Engine)
6
-7 Filling a Portable Fuel Container
6
-7 Checking Things Under the Hood
6
-10 Noise Control System
6
-11 Engine Oil (Gasoline Engine)
6
-15 Engine Air Cleaner/Filter (Gasoline Engines)
6
-17 Automatic Transmission Fluid
6
-20 Manual Transmission Fluid
6
-22 Hydraulic Clutch
6
-23 Rear Axle
6
-24 Engine Coolant
6
-27 Radiator Pressure Cap (Gasoline Engine)
6
-28 Power Steering Fluid6
-29 Windshield Washer Fluid
6
-30 Brakes
6
-34 Battery
6
-35 Bulb Replacement
6
-39 Windshield Wiper Blade Replacement
6
-40 Tires
6
-50 Appearance Care
6
-51 Cleaning the Inside of Your Vehicle
6
-54 Cleaning the Outside of Your Vehicle
6
-58 GM Vehicle Care/Appearance Materials
6
-59 Vehicle Identification Number (VIN)
6
-60 Electrical System
6
-66 Replacement Bulbs
6
-66 Capacities and Specifications
6
-68 Normal Maintenance Replacement Parts

6-7
Filling a Portable Fuel Container
CAUTION:
Never fill a portable fuel container while it is in
your vehicle. Static electricity discharge from the
container can ignite the gasoline vapor. You can
be badly burned and your vehicle damaged if this
occurs. To help avoid injury to you and others:

Dispense gasoline only into approved
containers.

Do not fill a container while it is inside a
vehicle, in a vehicle's trunk, pickup bed
or on any surface other than the ground.

Bring the fill nozzle in contact with the
inside of the fill opening before operating
the nozzle. Contact should be maintained
until the filling is complete.

Don't smoke while pumping gasoline.
Checking Things Under the Hood
CAUTION:
If your vehicle has air conditioning, the auxiliary
engine fan under the hood can start up and
injure you even when the engine is not running.
Keep hands, clothing and tools away from any
underhood electric fan.
CAUTION:
Things that burn can get on hot engine parts and
start a fire. These include liquids like fuel, oil,
coolant, brake fluid, windshield washer and other
fluids, and plastic or rubber. You or others could
be burned. Be careful not to drop or spill things
that will burn onto a hot engine.

6-9 Engine Compartment Overview
When you open the hood you will see the following:
A. Battery
B. Air Filter Restriction Indicator
C. Engine Air Cleaner/Filter
D. Coolant Recovery Tank
E. Radiator Pressure CapF. Engine Oil Dipstick
G. Automatic Transmission Dipstick
(If Equipped)
H. Engine Oil Fill
I. Engine Cooling FanJ. Power Steering Fluid Reservoir
K. Brake Master Cylinder Reservoir
L. Clutch Master Cylinder Reservoir
M. Windshield Washer Fluid Reservoir
N. Underhood Fuse/Block

6-15
Engine Air Cleaner/Filter
(Gasoline Engines)
Your engine air cleaner/filter is located between the
battery and coolant recovery tank. See ªEngine
Compartment Overviewº in the Index for more
information on location.
The engine air cleaner/filter
assembly has an indicator
that lets you know when
the engine air cleaner/filter
is dirty and needs to
be serviced.
The indicator is located in the air intake tube between
the engine air cleaner/filter and the engine. See ªEngine
Compartment Overviewº in the Index for more
information on location.
See ªOwner Checks and Servicesº in the Index to
determine when to check the indicator.
If the area inside the clear section of the indicator is
green, no engine air cleaner/filter service is required.
When the area inside the indicator is orange and
CHANGE AIR FILTER appears, the filter should
be replaced.