CHEVROLET C3500 HD 2002 4.G Owners Manual

6-36 Headlamps
Sealed-Beam Headlamps
1. Remove the screws from
the headlamp retainer.
2. Pull the headlamp out and remove the retainer.
3. Unplug and remove
the headlamp.
4. Plug in the new headlamp and put it in place.
5. Install the retainer to the headlamp and tighten
the screws.

6-37 Front Parking/Turn Signal Lamps
(Sealed-Beam Headlamps)
1. Remove the screws at
the inside edge of the
parking/turn signal
lamp assembly.
2. Remove the lamp assembly by swinging it out from
the inside edge and sliding it out at the outside edge.
3. Squeeze the tab on the side of the lamp socket while
turning the socket counterclockwise.
4. Pull the socket out of the
lamp assembly.
5. Push in gently on the bulb, turn it counterclockwise
and remove it from the socket.
6. Put the new bulb into the socket, gently press in on
the bulb and turn it clockwise until it is tight.
7. Put the socket back into the lamp assembly and turn
it clockwise until it locks.
8. Put the parking/turn signal lamp assembly back into
the vehicle and tighten the screws.

6-38 Roof Marker Lamps
1. Remove the screws and lift off the lens.
2. Pull the bulb straight out of the socket.
3. Put a new bulb into the socket and push it in until
it is tight.
4. Reinstall the lens and tighten the screws.
Taillamps
1. Using your hands, peel the rubber seal away from
the lens.
2. Lift the lens off the
lamp assembly.3. Slide the socket out of the lamp assembly.
4. Push in gently on
the bulb, turn it
counterclockwise
and remove it from
the socket.
5. Put in a new bulb and, pushing in gently, turn it
clockwise until it is tight.
6. Put the socket back in the lamp assembly and
reinstall the lens and lens seal.

6-39
Windshield Wiper Blade Replacement
Windshield wiper blades should be inspected at least
twice a year for wear and cracking. See ªWiper Blade
Checkº in the Index for more information.
Replacement blades come in different types and are
removed in different ways. For proper type and length,
see ªNormal Maintenance Replacement Partsº in the
Index. Here's how to remove the Shephard's Hook type.
To replace the windshield wiper blade assembly,
do the following:
1. Lift the wiper arm and turn the blade until it is
facing away from the windshield.
2. Push the release lever and slide the wiper assembly
toward the driver's side of the vehicle.
3. Install a new blade by reversing Steps 1 and 2.

6-40
Tires
Your new vehicle comes with high-quality tires made by
a leading tire manufacturer. If you ever have questions
about your tire warranty and where to obtain service,
see your GM Warranty booklet for details.
CAUTION:
Poorly maintained and improperly used tires
are dangerous.

Overloading your tires can cause overheating
as a result of too much friction. You could
have an air
-out and a serious accident.
See ªLoading Your Vehicleº in the Index.
CAUTION: (Continued)
CAUTION: (Continued)

Underinflated tires pose the same danger
as overloaded tires. The resulting accident
could cause serious injury. Check all tires
frequently to maintain the recommended
pressure. Tire pressure should be checked
when your tires are cold.

Overinflated tires are more likely to be
cut, punctured or broken by a sudden
impact
-- such as when you hit a pothole.
Keep tires at the recommended pressure.

Worn, old tires can cause accidents. If your
tread is badly worn, or if your tires have
been damaged, replace them.

6-41 Inflation -- Tire Pressure
The Certification/Tire label, which is on the rear edge of
the driver's door, or on the incomplete vehicle document
in the cab, shows the correct inflation pressures for your
tires when they're cold. ªColdº means your vehicle has
been sitting for at least three hours or driven no more
than 1 mile (1.6 km).
NOTICE:
Don't let anyone tell you that underinflation or
overinflation is all right. It's not. If your tires
don't have enough air (underinflation), you can
get the following:

Too much flexing

Too much heat

Tire overloading

Bad wear

Bad handling

Bad fuel economy
NOTICE: (Continued)
NOTICE: (Continued)
If your tires have too much air (overinflation),
you can get the following:

Unusual wear

Bad handling

Rough ride

Needless damage from road hazards
When to Check
Check your tires once a month or more.
Also, check the tire pressure of the spare tire
(if equipped).
How to Check
Use a good quality pocket
-type gage to check
tire pressure. You can't tell if your tires are properly
inflated simply by looking at them. Radial tires may
look properly inflated even when they're underinflated.
Be sure to put the valve caps back on the valve
stems. They help prevent leaks by keeping out dirt
and moisture.

6-42 Tire Inspection and Rotation
Tires should be rotated every 6,000 to 8,000 miles
(10 000 to 13 000 km). Any time you notice unusual
wear, rotate your tires as soon as possible and check
wheel alignment. Also check for damaged tires or
wheels. See ªWhen It's Time for New Tiresº and
ªWheel Replacementº later in this section for more
information. Also see ªDual Tire Operationº later in
this section.
The purpose of regular rotation is to achieve more
uniform wear for all tires on the vehicle. The first
rotation is the most important. See ªScheduled
Maintenance Servicesº in the Index for scheduled
rotation intervals.
If the tread design for your front tires is the same as
your dual rear tires, always use one of the correct
rotation patterns shown here when rotating your tires.

6-43
If the tread design for the
front tires is different
from the dual rear tires,
always use the correct
rotation pattern shown
here when rotating your
tires. The dual tires are
rotated as a pair, and the
inside rear tires become
the outside rear tires.
When you install dual wheels, be sure the vent holes in
the inner and outer wheels on each side are lined up.After the tires have been rotated, adjust the front and
rear inflation pressures as shown on the Certification/Tire
label. Make certain that all wheel nuts are properly
tightened. See ªWheel Nut Torqueº in the Index.
CAUTION:
Rust or dirt on a wheel, or on the parts to which
it is fastened, can make wheel nuts become
loose after a time. The wheel could come off
and cause an accident. When you change a wheel,
remove any rust or dirt from places where the
wheel attaches to the vehicle. In an emergency,
you can use a cloth or a paper towel to do this;
but be sure to use a scraper or wire brush later,
if you need to, to get all the rust or dirt off.
See ªTightening the Wheel Nutsº in the Index.

6-44
When It's Time for New Tires
One way to tell when it's
time for new tires is to
check the treadwear
indicators, which will
appear when your tires have
only 1/16 inch (1.6 mm) or
less of tread remaining.
Some commercial truck
tires may not have
treadwear indicators.
You need a new tire if any of the following statements
are true:

You can see the indicators at three or more places
around the tire.

You can see cord or fabric showing through the
tire's rubber.

The tread or sidewall is cracked, cut or snagged
deep enough to show cord or fabric.

The tire has a bump, bulge or split.

The tire has a puncture, cut or other damage that
can't be repaired well because of the size or location
of the damage.
Dual Tire Operation
When the vehicle is new, or whenever a wheel, wheel
bolt or wheel nut is replaced, check the wheel nut
torque after 100, 1,000 and 6,000 miles (160, 1 600 and
10 000 km) of driving. For proper torque, see ªWheel
Nut Torqueº in the Index.
The outer tire on a dual wheel setup generally wears
faster than the inner tire. Your tires will wear more
evenly and last longer if you rotate the tires periodically.
If you're going to be doing a lot of driving on
high
-crown roads, you can reduce tire wear by adding
5 psi (35 kPa) to the tire pressure in the outer tires.
Be sure to return to the recommended pressures when
no longer driving under those conditions. See ªTiresº
and ªInflation
- Tire Pressureª in the Index for more
information on proper tire inflation.
CAUTION:
If you operate your vehicle with a tire that is
badly underinflated, the tire can overheat. An
overheated tire can lose air suddenly or catch fire.
You or others could be injured. Be sure all tires
(including the spare, if any) are properly inflated.

6-45 Tightening the Wheel Nuts
All wheel nuts must be properly tightened. With a
torque wrench, tighten the wheel nuts firmly in a
crisscross sequence using the proper wheel nut torque.
Front Rear
CAUTION:
Incorrect wheel nuts or improperly tightened
wheel nuts can cause the wheel to become loose
and even come off. This could lead to a crash.
Be sure to use the correct wheel nuts. If you have
to replace them, be sure to get new GM original
equipment wheel nuts.
Tighten with a torque wrench to the proper torque.
When the vehicle is new, or whenever a wheel, wheel bolt
or wheel nut is replaced on a dual wheel setup, check
the wheel nut torque after 100, 1,000 and 6,000 miles
(60, 1 600 and 10 000 km) or driving. For proper torque
specifications, see ªWheel Nut Torqueº in the Index.