CHEVROLET CAVALIER 2001 3.G Owners Manual

6-63
Fuse Usage
STOP/HZD Stop Lamps, Hazard Lamps
Blank Not Used
Blank Not Used
RR DEFOG Rear Window Defogger
PWR ACC Power Door Locks
Blank Not Used
Blank Not Used
Blank Not Used
O
2 HTR Oxygen Sensor Heater
HVAC Climate Control System
WIPER Windshield Wiper
BCM Body Control Module
AMPL Audio Amplifier
PWR WDO Power Windows, Sunroof
DRL Daytime Running Lamps (Relay)Engine Compartment Fuse Block
The engine compartment fuse block is located on
the driver's side of the engine compartment.
Lift off the cover to check the fuses. See ªEngine
Compartment Overviewº in the Index for more
information on location.

6-64
Fuse Usage
IGN Ignition Switch Circuits
BATT 1 Exterior Lamps, Power Outlet,
Horn, Audio Amplifier
BATT 2 Rear Defogger,
Power Locks, Stoplamps
ABS Anti
-Lock Brake System
COOLING FAN Engine Cooling Fan
PCM/HVAC Powertrain Control Module,
Heater and A/C Blower
BLO Heater and A/C Blower
PCM Powertrain Control Module
A/C A/C Compressor
FUEL PUMP Fuel Pump
HEATER BLOWER Heater and A/C Blower
Replacement Bulbs
Lamps Bulb Number
Back
-Up Lamps 912. . . . . . . . . . . . . . . . . . . . . . . . . .
Front Parking/Turn Signal Lamps 3157. . . . . . . . . . .
Center High
-Mounted Stoplamp
Interior Mounted 1141. . . . . . . . . . . . . . . . . . . . . . .
Spoiler Mounted 912. . . . . . . . . . . . . . . . . . . . . . . .
Halogen Headlamps, High/Low Beam 9007. . . . . . .
Tail/Turn Signal Lamps 3057. . . . . . . . . . . . . . . . . .
Turn Signal Lamps (Rear Sedan) 3057. . . . . . . . . .
Dome/Reading Lamp (If Equipped)
Base Model 912. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Up
-Level Model 168 & 906. . . . . . . . . . . . . . . . . . .
Sunroof Model 912 (Dome). . . . . . . . . . . . . . . . . . .
212
-2 (Mirror)

6-65
Capacities and Specifications
The following approximate capacities are given in
English and metric conversions. Please refer to
ªRecommended Fluids and Lubricantsº in the Index
for more information.
Engine Crankcase4.0 quarts (3.8 L) . . . . . . . . . . . .
Automatic Transaxle (3
-Speed)
Complete Overhaul 7.0 quarts (6.6 L). . . . . . . . . . .
When draining or replacing torque converter, more fluid
may be needed.
Automatic Transaxle (4
-Speed)
Complete Overhaul 9.5 quarts (9.0 L). . . . . . . . . . .
Manual Transaxle
Complete Drain and Refill 1.8 quarts (1.7 L). . . . .
Cooling System
2.2L 10.2 quarts (9.6 L). . . . . . . . . . . . . . . . . . . . . .
2.4L 10.2 quarts (9.6 L). . . . . . . . . . . . . . . . . . . . . .
Refrigerant
Air ConditioningSee refrigerant charge . . . . . . . .
label under hood.Fuel Tank14.3 U.S. gallons (54.1 L) . . . . . . . . . . . .
Tire Pressures, SizesSee Tire
-Loading . . . . . . . . . . .
Information label on driver's door.
Wheel Nut Torque100 lb
-ft (140 N´m) . . . . . . . . . .
All capacities are approximate. When adding, be sure to fill
to the appropriate level, as recommended in this manual.
2.2L Engine Specifications
VIN Engine Code 4. . . . . . . . . . . . . . . . . . . . . . . . . . .
Type L4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Horsepower 115 @ 5,000 rpm. . . . . . . . . . . . . . . . . .
Firing Order 1
-3-4-2 . . . . . . . . . . . . . . . . . . . . . . . . . .
Thermostat Temperature 180
F (82
C) . . . . . . . . . . .
2.4L Engine Specifications
VIN Engine Code T. . . . . . . . . . . . . . . . . . . . . . . . . . .
Type L4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Horsepower 150 @ 5,600 rpm. . . . . . . . . . . . . . . . . .
Firing Order 1
-3-4-2 . . . . . . . . . . . . . . . . . . . . . . . . . .
Thermostat Temperature 180
F (82
C) . . . . . . . . . . .

6-66
Normal Maintenance
Replacement Parts
Engine Air Cleaner/Filter
2.2L ACDelco
Type A-1172C . . . . . . . . . . . . . . . .
2.4L ACDelco
Type A-1172C . . . . . . . . . . . . . . . .
Engine Oil Filter
2.2L ACDelco

Type PF-47 . . . . . . . . . . . . . . . . . .
2.4L ACDelco
Type PF-44 . . . . . . . . . . . . . . . . . .
Spark Plugs
2.2L ACDelco

Type 41-928 . . . . . . . . . . . . . . . . . .
Gap: 0.040 inch (1.02 mm)
2.4L ACDelco

Type 41-963 . . . . . . . . . . . . . . . . . .
Gap: 0.050 inch (1.27 mm)
Windshield Wiper Blade (Shepherd's Hook Type)
Left Side 22 inches (56 cm). . . . . . . . . . . . . . . . . . .
Right Side 17 inches (43 cm). . . . . . . . . . . . . . . . . .
Vehicle Dimensions
Length
All Models 180.9 inches (460.0 cm). . . . . . . . . . . . .
Width
All Models 75.4 inches (191.5 cm). . . . . . . . . . . . . .
Height
Coupe 53.2 inches (135.1 cm). . . . . . . . . . . . . . . . .
Sedan 54.9 inches (139.4 cm). . . . . . . . . . . . . . . . . .
Wheelbase
All Models 104.1 inches (264.4 cm). . . . . . . . . . . . .
Front Tread
All Models 57.6 inches (146.3 cm). . . . . . . . . . . . . .
Rear Tread
All Models 56.8 inches (144.3 cm). . . . . . . . . . . . . .

7-
7-1
Section 7 Maintenance Schedule
This section covers the maintenance required for your vehicle. Your vehicle needs these services to retain its safety,
dependability and emission control performance.
7
-2 Introduction
7
-4 Part A: Scheduled Maintenance Services
7
-7 Short Trip/City Scheduled Maintenance
7
-21 Long Trip/Highway Scheduled Maintenance7
-30 Part B: Owner Checks and Services
7
-35 Part C: Periodic Maintenance Inspections
7
-37 Part D: Recommended Fluids and Lubricants
7
-39 Part E: Maintenance Record

7-2
Have you purchased the GM Protection Plan? The Plan
supplements your new vehicle warranties. See your
Warranty and Owner Assistance booklet or your dealer
for details.
Introduction
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. All recommended maintenance procedures
are important. Improper vehicle maintenance can even
affect the quality of the air we breathe. Improper fluid
levels or the wrong tire inflation can increase the level
of emissions from your vehicle. To help protect our
environment, and to keep your vehicle in good
condition, please maintain your vehicle properly.
Maintenance Requirements
Maintenance intervals, checks, inspections and
recommended fluids and lubricants as prescribed in this
manual are necessary to keep your vehicle in good
working condition. Any damage caused by failure to
follow recommended maintenance may not be covered
by warranty.

7-3 How This Section is Organized
This maintenance schedule is divided into five parts:
ªPart A: Scheduled Maintenance Servicesº shows
what to have done and how often. Some of these
services can be complex, so unless you are technically
qualified and have the necessary equipment, you should
let your dealer's service department or another qualified
service center do these jobs.
CAUTION:
Performing maintenance work on a vehicle can
be dangerous. In trying to do some jobs, you can
be seriously injured. Do your own maintenance
work only if you have the required know
-how
and the proper tools and equipment for the job.
If you have any doubt, have a qualified
technician do the work.
If you want to get the service information, see ªService
and Owner Publicationsº in the Index.ªPart B: Owner Checks and Servicesº tells you
what should be checked and when. It also explains
what you can easily do to help keep your vehicle in
good condition.
ªPart C: Periodic Maintenance Inspectionsº explains
important inspections that your dealer's service
department or another qualified service center
should perform.
ªPart D: Recommended Fluids and Lubricantsº lists
some recommended products necessary to help keep
your vehicle properly maintained. These products, or
their equivalents, should be used whether you do the
work yourself or have it done.
ªPart E: Maintenance Recordº is a place for you
to record and keep track of the maintenance performed
on your vehicle. Keep your maintenance receipts.
They may be needed to qualify your vehicle for
warranty repairs.

7-4
Part A: Scheduled
Maintenance Services
Using Your Maintenance Schedule
We at General Motors want to help you keep your
vehicle in good working condition. But we don't know
exactly how you'll drive it. You may drive very short
distances only a few times a week. Or you may drive
long distances all the time in very hot, dusty weather.
You may use your vehicle in making deliveries.
Or you may drive it to work, to do errands or in many
other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You may need more
frequent checks and replacements. So please read the
following and note how you drive. If you have any
questions on how to keep your vehicle in good
condition, see your dealer.
This part tells you the maintenance services you should
have done and when you should schedule them. If you
go to your dealer for your service needs, you'll know
that GM
-trained and supported service people will
perform the work using genuine GM parts.The proper fluids and lubricants to use are listed in
Part D. Make sure whoever services your vehicle
uses these. All parts should be replaced and all
necessary repairs done before you or anyone else
drives the vehicle.
These schedules are for vehicles that:

carry passengers and cargo within recommended
limits. You will find these limits on your vehicle's
Tire
-Loading Information label. See ªLoading Your
Vehicleº in the Index.

are driven on reasonable road surfaces within legal
driving limits.

use the recommended fuel. See ªFuelº in the Index.
Selecting the Right Schedule
First you'll need to decide which of the two schedules is
right for your vehicle. Here's how to decide which
schedule to follow:

Scheduled Maintenance
7-5
Short Trip/City Definition
Follow the Short Trip/City Scheduled Maintenance if
any one of these conditions is true for your vehicle:

Most trips are less than 5 to 10 miles (8 to 16 km).
This is particularly important when outside
temperatures are below freezing.

Most trips include extensive idling (such as frequent
driving in stop
-and-go traffic).

Most trips are through dusty areas.

You frequently tow a trailer or use a carrier on top of
your vehicle. With some models, you should never
tow a trailer. See ªTowing a Trailerº in the Index.

If the vehicle is used for delivery service, police, taxi
or other commercial application.
One of the reasons you should follow this schedule if
you operate your vehicle under any of these conditions
is that these conditions cause engine oil to break
down sooner.
Short Trip/City Intervals
Every 3,000 Miles (5 000 km): Engine Oil and Filter
Change (or 3 months, whichever occurs first).
Every 6,000 Miles (10 000 km): Chassis Lubrication
(or 6 months, whichever occurs first). Tire Rotation.
Every 15,000 Miles (25 000 km): Engine Air Cleaner
Filter Inspection, if driving in dusty conditions.
Every 30,000 Miles (50 000 km): Engine Air Cleaner
Filter Replacement.
Every 50,000 Miles (83 000 km): Automatic Transaxle
Service (severe conditions only).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection.
Every 100,000 Miles (166 000 km): Spark Plug Wire
Inspection. Spark Plug Replacement.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every 60 months, whichever occurs first).
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.

Scheduled Maintenance
7-6
Long Trip/Highway Definition
Follow this scheduled maintenance only if none of the
conditions from the Short Trip/City Scheduled
Maintenance are true. Do not use this schedule if the
vehicle is used for trailer towing, driven in a dusty area
or used off paved roads. Use the Short Trip/City
schedule for these conditions.
Driving a vehicle with a fully warmed engine under
highway conditions causes engine oil to break
down slower.
Long Trip/Highway Intervals
Every 7,500 Miles (12 500 km): Engine Oil and Filter
Change (or every 12 months, whichever occurs first).
Chassis Lubrication (or every 12 months, whichever
occurs first). Tire Rotation.
Every 30,000 Miles (50 000 km): Engine Air Cleaner
Filter Replacement.
Every 50,000 Miles (83 000 km): Automatic Transaxle
Service (severe conditions only).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection.
Every 100,000 Miles (166 000 km): Spark Plug Wire
Inspection. Spark Plug Replacement.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every 60 months, whichever occurs first).
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.