CHEVROLET CAVALIER 2004 3.G Repair Manual

{CAUTION:
When an air bag inates, there is dust in the
air. This dust could cause breathing problems
for people with a history of asthma or other
breathing trouble. To avoid this, everyone in
the vehicle should get out as soon as it is safe
to do so. If you have breathing problems but
can not get out of the vehicle after an air bag
inates, then get fresh air by opening a
window or a door. If you experience breathing
problems following an air bag deployment, you
should seek medical attention.
In many crashes severe enough to inate an air bag,
windshields are broken by vehicle deformation.
Additional windshield breakage may also occur from the
right front passenger air bag.
Air bags are designed to inate only once. After an
air bag inates, you’ll need some new parts for
your air bag system. If you don’t get them, the air
bag system won’t be there to help protect you
in another crash. A new system will include air bagmodules and possibly other parts. The service
manual for your vehicle covers the need to replace
other parts.
Your vehicle is equipped with a crash sensing and
diagnostic module, which records information
about the air bag system. The module records
information about the readiness of the system, when
the system commands air bag ination and
driver’s safety belt usage at deployment.
Let only qualied technicians work on your air bag
system. Improper service can mean that your air
bag system won’t work properly. See your dealer for
service.
Notice:If you damage the covering for the driver’s
or the right front passenger’s air bag, or the air
bag covering on the driver’s and right front
passenger’s seatback, the air bag may not work
properly. You may have to replace the air bag
module in the steering wheel, both the air bag
module and the instrument panel for the right front
passenger’s air bag, or both the air bag module
and seatback for the driver’s and right front
passenger’s side impact air bag. Do not open or
break the air bag coverings.
1-55

Servicing Your Air Bag-Equipped
Vehicle
Air bags affect how your vehicle should be serviced.
There are air bag system parts in several places around
your vehicle. You don’t want the system to inate
while someone is working on your vehicle. Your dealer
and the service manual have information about
servicing your vehicle and the air bag system. To
purchase a service manual, seeService Publications
Ordering Information on page 7-11.
{CAUTION:
For up to 10 minutes after the ignition key is
turned off and the battery is disconnected, an
air bag can still inate during improper
service. You can be injured if you are close to
an air bag when it inates. Avoid yellow
connectors. They are probably part of the air
bag system. Be sure to follow proper service
procedures, and make sure the person
performing work for you is qualied to do so.
Air bag systems do not need regular maintenance.
Restraint System Check
Checking Your Restraint Systems
Now and then, make sure the safety belt reminder light
and all your belts, buckles, latch plates, retractors
and anchorages are working properly. Look for any other
loose or damaged safety belt system parts. If you see
anything that might keep a safety belt system from doing
its job, have it repaired.
Torn or frayed safety belts may not protect you in a
crash. They can rip apart under impact forces. If a belt
is torn or frayed, get a new one right away.
Also look for any opened or broken air bag covers, and
have them repaired or replaced. (The air bag system
does not need regular maintenance.)
1-56

Replacing Restraint System Parts
After a Crash
{CAUTION:
A crash can damage the restraint systems in
your vehicle. A damaged restraint system may
not properly protect the person using it,
resulting in serious injury or even death in a
crash. To help make sure your restraint
systems are working properly after a crash,
have them inspected and any necessary
replacements made as soon as possible.If you’ve had a crash, do you need new or LATCH
system parts?
After a very minor collision, nothing may be necessary.
But if the belts were stretched, as they would be if
worn during a more severe crash, then you need
new parts.
If the LATCH system was being used during a more
severe crash, you may need new LATCH system parts.
If belts are cut or damaged, replace them. Collision
damage also may mean you will need to have LATCH
system, safety belt or seat parts repaired or replaced.
New parts and repairs may be necessary even if the belt
or LATCH system wasn’t being used at the time of
the collision.
If an air bag inates, you’ll need to replace air bag
system parts. SeeAir Bag Systems on page 1-47.
1-57

✍NOTES
1-58

Keys...............................................................2-2
Remote Keyless Entry System.........................2-3
Remote Keyless Entry System Operation...........2-4
Doors and Locks.............................................2-7
Door Locks....................................................2-7
Power Door Locks..........................................2-8
Rear Door Security Locks................................2-9
Lockout Protection........................................2-10
Leaving Your Vehicle....................................2-10
Trunk..........................................................2-10
Windows........................................................2-12
Manual Windows..........................................2-12
Power Windows............................................2-13
Sun Visors...................................................2-13
Theft-Deterrent Systems..................................2-14
Content Theft-Deterrent.................................2-14
Passlock
®....................................................2-15
Starting and Operating Your Vehicle................2-16
New Vehicle Break-In....................................2-16
Ignition Positions..........................................2-16
Starting Your Engine.....................................2-18
Engine Coolant Heater..................................2-19Automatic Transaxle Operation.......................2-20
Manual Transaxle Operation...........................2-23
Parking Brake..............................................2-25
Shifting Into Park (P) (Automatic Transaxle)......2-26
Shifting Out of Park (P)
(Automatic Transaxle)................................2-27
Parking Your Vehicle (Manual Transaxle).........2-27
Parking Over Things That Burn.......................2-28
Engine Exhaust............................................2-28
Running Your Engine While You Are Parked. . . .2-29
Mirrors...........................................................2-30
Manual Rearview Mirror.................................2-30
Outside Remote Control Mirror.......................2-30
Outside Power Mirrors...................................2-30
Outside Convex Mirror...................................2-31
Outside Breakaway Mirror..............................2-31
OnStar®System.............................................2-32
Storage Areas................................................2-33
Cupholder(s)................................................2-33
Center Console Storage Area.........................2-34
Convenience Net..........................................2-34
Sunroof.........................................................2-34
Section 2 Features and Controls
2-1

Keys
{CAUTION:
Leaving children in a vehicle with the ignition
key is dangerous for many reasons. They
could operate the power windows or other
controls or even make the vehicle move. The
children or others could be badly injured or
even killed. Do not leave the keys in a vehicle
with children.
2-2

One key is used for the
ignition, the doors and all
other locks.
When a new vehicle is delivered, the dealer removes
the key tag from the key and gives it to the rst owner.
Each tag has a code on it that tells your dealer or a
qualied locksmith how to make extra keys. Keep the
tag in a safe place. If you lose your key, you’ll be able to
have a new one made easily using the tag.
If you need a new key, contact your dealer who can
obtain the correct key code. SeeRoadside Assistance
Program on page 7-6for more information.Notice:If you ever lock your keys in your vehicle,
you may have to damage the vehicle to get in.
Be sure you have spare keys.
If your vehicle is equipped with the OnStar
®system with
an active subscription and you lock your keys inside
the vehicle, OnStar
®may be able to send a command to
unlock your vehicle. SeeOnStar®System on page 2-32
for more information.
Remote Keyless Entry System
If equipped, the remote keyless entry system operates
on a radio frequency subject to Federal Communications
Commission (FCC) Rules and with Industry Canada.
This device complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions:
1. This device may not cause interference, and
2. This device must accept any interference received,
including interference that may cause undesired
operation of the device.
2-3

This device complies with RSS-210 of Industry Canada.
Operation is subject to the following two conditions:
1. This device may not cause interference, and
2. This device must accept any interference received,
including interference that may cause undesired
operation of the device.
Changes or modications to this system by other than
an authorized service facility could void authorization to
use this equipment.
At times you may notice a decrease in range. This is
normal for any remote keyless entry system. If the
transmitter does not work or if you have to stand closer
to your vehicle for the transmitter to work, try this:
Check the distance. You may be too far from your
vehicle. You may need to stand closer during
rainy or snowy weather.
Check the location. Other vehicles or objects may
be blocking the signal. Take a few steps to the
left or right, hold the transmitter higher, and
try again.
Check to determine if battery replacement or
resynchronization is necessary. See “Battery
Replacement” and “Resynchronization” under
“Remote Keyless Entry System Operation” following
this section.
If you are still having trouble, see your dealer or a
qualied technician for service.
Remote Keyless Entry System
Operation
If your vehicle has this feature, you can lock and unlock
your doors or unlock your trunk from about 3 feet
(1 m) up to 30 feet (9 m) away using the remote keyless
entry transmitter supplied with your vehicle.
In addition, the system illuminates the interior lamps for
a set period of time. Also, a content theft security
system can be activated to monitor and set a horn alarm
if the vehicle’s door or trunk is opened without rst
unlocking the door or trunk with the remote keyless entry
transmitter.
The remote keyless entry system consists of a receiver,
which is located in the vehicle, and two hand held
transmitters.
2-4

The following functions are
available with the remote
keyless entry system:
LOCK:Press this button to automatically lock all doors.
In addition, if all doors and the trunk are closed, the
headlamps will ash once, the interior lamps will turn off,
and the vehicle content theft security system will arm.
SeeContent Theft-Deterrent on page 2-14.
UNLOCK:Press this button to unlock the driver’s door.
In addition, the headlamps will ash twice, the interior
lamps will turn on for about 20 seconds or until the
ignition is turned on, and the content theft security
system will disarm. SeeContent Theft-Deterrent on
page 2-14. If you press this button again within
ve seconds, all remaining doors will unlock.V(Trunk Release):Press this button to open the
trunk. You can open the trunk with the transmitter when
the vehicle speed is less than 2 mph (3 km/h). The
headlamps will ash twice.
L(Panic):Press this button to sound the horn and
make the headlamps and interior lamps ash alternately.
They can be turned off by pressing this button again
or by turning the ignition to ON. The alarm will sound for
two minutes unless cancelled by the driver.
Your dealer can change the settings to disable the
headlamp ash and horn chirp features. Your dealer can
also change the settings to allow the horn to chirp
twice on the rst press of the UNLOCK button. See your
dealer for more information.
Radio Personalization
Your vehicle can store different radio preset stations
depending on which keyless entry transmitter you use to
unlock the doors. The radio will recall all the stored
settings associated with that transmitter. Any radio
setting changes will be assigned to the transmitter last
used to unlock the doors.
This feature can be disabled by your dealer if you
desire. Contact your dealer for further information.
2-5

Matching Transmitter(s) to
Your Vehicle
Each remote keyless entry transmitter is coded to
prevent another transmitter from unlocking your vehicle.
If a transmitter is lost or stolen, a replacement can
be purchased through your dealer. Remember to bring
any remaining transmitters with you when you go to
your dealer. When the dealer matches the replacement
transmitter to your vehicle, any remaining transmitters
must also be matched. Once your dealer has coded the
new transmitter, the lost transmitter will not unlock
your vehicle. Each vehicle can have a maximum of four
transmitters matched to it.
Battery Replacement
Under normal use, the battery in your remote keyless
entry transmitter should last about two years.
You can tell the battery is weak if the transmitter won’t
work at the normal range in any location. If you have
to get close to your vehicle before the transmitter works,
it’s probably time to change the battery.
Notice:When replacing the battery, use care not to
touch any of the circuitry. Static from your body
transferred to these surfaces may damage the
transmitter.To replace the battery in the transmitter:
1. Use a coin or similar object to separate the bottom
half from the top half of the transmitter.
2. Remove the battery and replace it with the new
one. Make sure the positive side of the battery
faces down. For battery replacement, use a
three-volt battery, type CR2032, or equivalent.
3. Read the instructions inside the case.
4. Put the two halves back together. Make sure the
cover is on tightly, so water won’t get in.
5. Check the operation of the transmitter with your
vehicle. If the transmitter does not work, try
resynchronizing the transmitter with the receiver.
2-6