engine CHEVROLET COBALT 2005 1.G Owners Manual

Power Windows and Other Power
Options
A fuse in the fuse panel protect the power windows and
other power accessories. When the current load is
too heavy, the circuit breaker opens, protecting
the circuit until the problem is xed.
Fuses and Circuit Breakers
The wiring circuits in your vehicle are protected from
short circuits by a combination of fuses, circuit breakers
and fusible thermal links. This greatly reduces the
chance of damage caused by electrical problems.Look at the silver-colored band inside the fuse. If the
band is broken or melted, replace the fuse. Be sure you
replace a bad fuse with a new one of the identical
size and rating.
If you ever have a problem on the road and do not have
a spare fuse, you can “borrow” one that has the same
amperage. Just pick some feature of your vehicle
that you can get along without — like the radio or
cigarette lighter — and use its fuse if it is the correct
amperage. Replace it as soon as you can.
There are two fuse blocks in your vehicle: the oor
console fuse block and the engine compartment
fuse block.
5-91

Fuses Usage
9 Stoplamp
10 Heating, Ventilation, Air Conditioning
11 Empty
12 Spare
13 Airbag
14 Spare
15 Windshield Wiper
16Climate Control System, Cluster,
Brake Transmission Shift Interlock
17 Empty
18 Empty
19Electric Power Steering, Steering
Wheel Control
20 Sunroof
21 SpareFuses Usage
22 Empty
23 Empty
24 Sensing and Diagnostic Module
25Engine Control Module, Transaxle
Control Module
26 Door Locks
27 Interior Lights
28 Audio System
29 Power Windows
Relays Usage
30 Ignition 3
31 Empty
32 Retained Accessory Power
5-93

Engine Compartment Fuse Block
The engine compartment fuse block is located on the driver’s side of the vehicle. Lift off the cover to check the fuses.
SeeEngine Compartment Overview on page 5-12for more information on location.
5-94

Fuses Usage
SPARES Spares
Blank Not Used
Blank Not Used
RDFG Rear Defogger
COOL/ FAN2 Cooling Fan 2
CRNK Starter
COOL/ FAN 1 Engine Cooling Fan
BCM3 Body Control Module 3
BCM2 Body Control Module 2
FOG LP Fog Lamps
HORN Horn
RH LO BEAM Passenger’s Side Low Beam
LH LO BEAM Driver’s Side Low Beam
RH HI BEAM Passenger’s Side High Beam
LH HI BEAM Driver’s Side High Beam
Blank Not Used
FUEL PMP Fuel Pump
EMISN Emissions
Blank Not Used
INJ Injectors
Blank Not UsedFuses Usage
ABS Anti-lock Brake System
PCM/ECMPowertrain Control Module/Engine
Control Module
EPS Electric Power Steering
Blank Not Used
PRK LPS Park Lamps
WPR Windshield Wiper
IP IGN Ignition
A/C CLTCH Air Conditioning Clutch
AFTRCOOL Aftercooler
ABS2 Anti-lock Brake System
PRK/NEUT Park, Neutral
ECM/TRANSEngine Control Module,
Transmission
BCK UP Back-Up Lamps
TRUNK/
OUTLETTrunk, Accessory Power Outlet
Blank Not Used
Blank Not Used
S BAND/
ONSTARAudio, OnStar
®
Blank Not Used
5-95

Capacities and Specications
The following approximate capacities are given in English and metric conversions. Please refer toRecommended
Fluids and Lubricants on page 6-12for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a 1.0 lbs 0.45 kg
Cooling System
2.2L Engine 6.8 quarts 6.5 L
2.0L Engine 7.4 quarts 7.0 L
Intercooler System 2.0L Engine 2.0 quarts 1.9 L
Engine Oil with Filter 5.0 quarts 4.7 L
Fuel Tank 13.5 gallons 51.1 L
Transaxle, Automatic (Complete Drain and Rell) 7.0 quarts 6.6 L
Transaxle, Manual (Complete Drain and Rell) 1.8 quarts 1.7 L
Wheel Nut Torque 100 ft lb 140Y
All capacities are approximate. When adding, be sure to ll to the appropriate level, as recommended in this
manual.
Engine Specications
Engine VIN Code Transaxle Spark Plug Gap
2.2L L4 FAutomatic
Manual0.04 inch (1.0 mm)
2.0L L4 (Supercharged) P Manual 0.04 inch (1.0 mm)
5-97

Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level and
change as recommended.
Have you purchased the GM Protection Plan? The Plan
supplements your new vehicle warranties. See your
Warranty and Owner Assistance booklet or your dealer
for details.
Maintenance Requirements
Notice:Maintenance intervals, checks, inspections,
replacement parts, and recommended uids and
lubricants as prescribed in this manual are
necessary to keep your vehicle in good working
condition. Any damage caused by failure to follow
scheduled maintenance may not be covered by
warranty.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. All recommended maintenance is
important. Improper vehicle maintenance can even
affect the quality of the air we breathe. Improper uid
levels or the wrong tire ination can increase the level of
emissions from your vehicle. To help protect our
environment, and to keep your vehicle in good condition,
be sure to maintain your vehicle properly.
Using the Maintenance Schedule
We at General Motors want to help you keep your
vehicle in good working condition. But we do not know
exactly how you will drive it. You may drive very
short distances only a few times a week. Or you may
drive long distances all the time in very hot, dusty
weather. You may use your vehicle in making deliveries.
Or you may drive it to work, to do errands or in many
other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You may need more
frequent checks and replacements. So please read
the following and note how you drive. If you have any
questions on how to keep your vehicle in good condition,
see your GM Goodwrench
®dealer.
6-2

Scheduled Maintenance
When the CHANGE OIL SOON message comes on, it
means that service is required for your vehicle. Have
your vehicle serviced as soon as possible within the next
600 miles (1 000 km). It is possible that, if you are
driving under the best conditions, the engine oil
life system may not indicate that vehicle service is
necessary for over a year. However, your engine oil and
lter must be changed at least once a year and at
this time the system must be reset. Your GM
Goodwrench
®dealer has GM-trained service technicians
who will perform this work using genuine GM parts
and reset the system.
If the engine oil life system is ever reset accidentally,
you must service your vehicle within 3,000 miles
(5 000 km) since your last service. Remember to reset
the oil life system whenever the oil is changed. See
Engine Oil Life System on page 5-19for information on
the Engine Oil Life System and resetting the system.When the CHANGE OIL SOON message appears,
certain services, checks, and inspections are required.
Required services are described in the following for
“MaintenanceI” and “MaintenanceII.” Generally,
it is recommended that your rst service be
MaintenanceI, your second service be MaintenanceII,
and that you alternate MaintenanceIand MaintenanceII
thereafter. However, in some cases, MaintenanceII
may be required more often.
MaintenanceI— Use MaintenanceIif the CHANGE
OIL SOON message comes on within 10 months
since the vehicle was purchased or MaintenanceIIwas
performed.
MaintenanceII— Use MaintenanceIIif the previous
service performed was MaintenanceI. Always use
MaintenanceIIwhenever the CHANGE OIL SOON
message comes on 10 months or more since the last
service or if the message has not come on at all for
one year.
6-4

Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and lter. SeeEngine Oil on page 5-15. Reset oil life
system. SeeEngine Oil Life System on page 5-19.An Emission Control
Service.••
Visually check for any leaks or damage.See footnote (j).••
Inspect engine air cleaner lter. If necessary, replace lter. SeeEngine Air
Cleaner/Filter on page 5-21.See footnote (k).•
Rotate tires and check ination pressures and wear. SeeTire Inspection and
Rotation on page 5-63and “Tire Wear Inspection” inAt Least Once a Month
on page 6-9.••
Inspect brake system.See footnote (a).••
Check engine coolant and windshield washer uid levels and add uid as
needed.••
Perform any needed additional services. See “Additional Required Services”
in this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
Inspect throttle system.See footnote (g).•
6-5

Additional Required Services
The following services should be performed at the rst maintenance service (IorII) after the indicated miles
(kilometers) shown for each item.
Additional Required Services
Service and Miles (Kilometers)25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Inspect fuel system for damage or leaks.••••••
Inspect exhaust system for loose or
damaged components.••••••
Replace engine air cleaner lter. See
Engine Air Cleaner/Filter on page 5-21.•• •
Change automatic transaxle uid and lter
(severe service only).See footnote (h).•• •
Replace spark plugs.An Emission Control
Service.•
Engine cooling system service (or every
ve years, whichever occurs rst).An
Emission Control Service. See footnote (i).•
Inspect engine accessory drive belt.An
Emission Control Service. See footnote (m).•
6-6

(h)Change automatic transaxle uid and lter if the
vehicle is mainly driven under one or more of these
conditions:
In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police, or delivery
service.
If you do not use your vehicle under any of these
conditions, the uid and lter do not require changing.
(i)Drain, ush, and rell cooling system. This service
can be complex; you should have your dealer perform
this service. See Engine Coolant on page 5-23 for
what to use. Inspect hoses. Clean radiator, condenser,
pressure cap, and ller neck. Pressure test the
cooling system and pressure cap.
(j)A uid loss in any vehicle system could indicate a
problem. Have the system inspected and repaired and
the uid level checked. Add uid if needed.
(k)If you drive regularly under dusty conditions, inspect
the lter at each engine oil change.
(m)Visually inspect belt for fraying, excessive cracks, or
obvious damage. Replace belt if necessary.Owner Checks and Services
These owner checks and services should be performed
at the intervals specied to help ensure the safety,
dependability and emission control performance of your
vehicle. Your GM Goodwrench
®dealer can assist
you with these checks and services.
Be sure any necessary repairs are completed at once.
Whenever any uids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
inRecommended Fluids and Lubricants on page 6-12.
At Each Fuel Fill
It is important to perform these underhood checks at
each fuel ll.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 5-15for further
details.
Notice:It is important to check your oil regularly
and keep it at the proper level. Failure to keep your
engine oil at the proper level can cause damage
to your engine not covered by your warranty.
6-8