engine CHEVROLET COBALT 2005 1.G Owners Manual

Engine Coolant Level Check
Check the engine coolant level and add
DEX-COOL®coolant mixture if necessary. SeeEngine
Coolant on page 5-23for further details.
Windshield Washer Fluid Level Check
Check the windshield washer uid level in the windshield
washer tank and add the proper uid if necessary.
At Least Once a Month
Tire Ination Check
Visually inspect your vehicle’s tires and make sure they
are inated to the correct pressures. Do not forget to
check the spare tire. SeeTires on page 5-54for further
details. Check to make sure the spare tire is stored
securely. SeeChanging a Flat Tire on page 5-70.
Tire Wear Inspection
Tire rotation may be required for high mileage highway
drivers prior to the Engine Oil Life System service
notication. Check the tires for wear and, if necessary,
rotate the tires. SeeTire Inspection and Rotation on
page 5-63.
At Least Once a Year
Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. SeeParking Brake on page 2-26.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. On automatic transaxle vehicles, try to start the
engine in each gear. The vehicle should start only in
PARK (P) or NEUTRAL (N). If the vehicle starts in
any other position, your vehicle needs service.
On manual transaxle vehicles, put the shift lever in
NEUTRAL (N), push the clutch down halfway, and try
to start the engine. The vehicle should start only
when the clutch is pushed down all the way to the
oor. If the vehicle starts when the clutch is not
pushed all the way down, your vehicle needs service.
6-9

Automatic Transaxle Shift Lock Control
System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. SeeParking Brake
on page 2-26.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the ignition to RUN, but do
not start the engine. Without applying the regular
brake, try to move the shift lever out of PARK (P)
with normal effort. If the shift lever moves out
of PARK (P), your vehicle needs service.
Ignition Transaxle Lock Check
While parked, and with the parking brake set, try to turn
the ignition to LOCK in each shift lever position.
With an automatic transaxle, the ignition should turn
to LOCK only when the shift lever is in PARK (P).
The key should come out only in LOCK.
With a manual transaxle, the key should come out
only in LOCK.
Turn the steering wheel to the left and to the right. It
should only lock when turned to the right.
6-10

Parking Brake and Automatic Transaxle
Park (P) Mechanism Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake, set the
parking brake.
To check the parking brake’s holding ability: With
the engine running and transaxle in NEUTRAL (N),
slowly remove foot pressure from the regular
brake pedal. Do this until the vehicle is held by the
parking brake only.
To check the PARK (P) mechanism’s holding ability:
With the engine running, shift to PARK (P). Then
release the parking brake followed by the regular
brake.
Underbody Flushing Service
At least every spring, use plain water to ush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
6-11

Recommended Fluids and
Lubricants
Fluids and lubricants identied below by name, part
number, or specication may be obtained from
your dealer.
Usage Fluid/Lubricant
Engine Oil
(2.2L L4
engine)Engine oil which meets GM
Standard GM6094M and displays
the American Petroleum Institute
Certied for Gasoline Engines
starburst symbol. GM Goodwrench
®
oil meets all the requirements for
your vehicle. To determine the
proper viscosity for your vehicle’s
engine, seeEngine Oil on
page 5-15.
Usage Fluid/Lubricant
Engine Oil
(2.0L L4
Supercharged
engine)The engine requires a special
engine oil meeting GM Standard
GM4718M. Oils meeting this
standard may be identied with the
American Petroleum Institute
Certied for Gasoline Engines
starburst symbol. However, not all
synthetic API oils with the starburst
symbol will meet this GM standard.
You should look for and use only an
oil that meets GM Standard
GM4718M. GM Goodwrench
®oil
meets all the requirements for your
vehicle. For the proper viscosity, see
Engine Oil on page 5-15.
Engine Coolant50/50 mixture of clean, drinkable
water and use only DEX-COOL
®
Coolant. SeeEngine Coolant on
page 5-23.
Intercooler
System Coolant
(2.0L L4
Supercharged
engine)50/50 mixture of clean, drinkable
water and use only DEX-COOL
®
Coolant.
Hydraulic Brake
SystemDelco
®Supreme 11 Brake Fluid or
equivalent DOT-3 brake uid.
Hydraulic
Clutch SystemDelco
®Supreme 11 Brake Fluid or
equivalent DOT-3 brake uid.
6-12

Usage Fluid/Lubricant
Windshield
WasherOptikleen
®Washer Solvent.
Parking Brake
Cable GuidesChassis Lubricant
(GM Part No. 12377985, in Canada
88901242) or lubricant meeting
requirements of NLGI #2, Category
LB or GC-LB.
Manual
TransaxleDEXRON
®-III Automatic
Transmission Fluid. Look for
“Approved for the H-Specication”
on the label.
Automatic
TransaxleDEXRON
®-III Automatic
Transmission Fluid. Look for
“Approved for the H-Specication”
on the label.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Manual
Transaxle Shift
LinkageChassis Lubricant
(GM Part No. U.S. 12377985, in
Canada 88901242) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Usage Fluid/Lubricant
Clutch Linkage
Pivot PointsEngine Oil.
Chassis
LubricationChassis Lubricant
(GM Part No. U.S. 12377985, in
Canada 88901242) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Hood Latch
Assembly,
Secondary
Latch, Pivots,
Spring Anchor,
and Release
PawlLubriplate Lubricant Aerosol
(GM Part No. U.S. 12346293, in
Canada 992723) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Hood and Door
HingesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Weatherstrip
ConditioningDielectric Silicone Grease
(GM Part No. U.S. 12345579, in
Canada 992887).
6-13

Normal Maintenance Replacement Parts
Replacement parts identied below by name, part number, or specication can be obtained from your GM dealer.
Normal Maintenance Replacement Parts
Part GM Part NumberACDelco®Part
Number
Engine Air Cleaner/Filter 21888324 A2956C
Engine Oil Filter 12579143 PF456G
Spark Plugs
2.2L Engine 12569190 41-981
2.0L Supercharged Engine 12787099 PFR6T-10G*
Windshield Wiper Blade (Hook Type)
Driver’s Side — 22 inches (56 cm) 22660359 —
Passenger’s Side — 17 inches (43 cm) 22722576 —
*NGK Part Number
6-14

Courtesy Transportation is available only at participating
dealers and all program options, such as shuttle
service, may not be available at every dealer. Please
contact your dealer for specic information about
availability. All Courtesy Transportation arrangements
will be administered by appropriate dealer personnel.
Canadian Vehicles:For warranty repairs during
the Complete Vehicle Coverage period of the General
Motors of Canada New Vehicle Limited Warranty,
alternative transportation may be available under the
Courtesy Transportation Program. Please consult
your dealer for details.
General Motors reserves the right to unilaterally modify,
change or discontinue Courtesy Transportation at
any time and to resolve all questions of claim eligibility
pursuant to the terms and conditions described
herein at its sole discretion.Vehicle Data Collection and Event
Data Recorders
Your vehicle, like other modern motor vehicles, has a
number of sophisticated computer systems that monitor
and control several aspects of the vehicle’s performance.
Your vehicle uses on-board vehicle computers to monitor
emission control components to optimize fuel economy,
to monitor conditions for airbag deployment and, if so
equipped, to provide anti-lock braking and to help the
driver control the vehicle in difficult driving situations.
Some information may be stored during regular
operations to facilitate repair of detected malfunctions;
other information is stored only in a crash event by
computer systems, such as those commonly called event
data recorders (EDR).
In a crash event, computer systems, such as the Airbag
Sensing and Diagnostic Module (SDM) in your vehicle
may record information about the condition of the vehicle
and how it was operated, such as data related to
engine speed, brake application, throttle position, vehicle
speed, safety belt usage, airbag readiness, airbag
performance, and the severity of a collision. This
information has been used to improve vehicle crash
performance and may be used to improve crash
performance of future vehicles and driving safety. Unlike
the data recorders on many airplanes, these on-board
systems do not record sounds, such as conversation of
vehicle occupants.
7-9

Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may call them at
1-800-333-0510 or write to:
Transport Canada
Place de Ville Tower C
330 Sparks Street
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to General
Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you will notify
General Motors. Please call the Chevrolet Customer
Assistance Center at 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle suspension,
brakes, electrical, steering, body, etc.
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and specications for GM
transmissions, transaxles, and transfer cases.
7-11

A
Accessory Power Outlets.................................3-16
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-90
Air Cleaner/Filter, Engine.................................5-21
Air Conditioning..............................................3-17
Airbag
Readiness Light..........................................3-25
Airbag Sensing and Diagnostic Module (SDM)...... 7-9
Airbag System................................................1-48
How Does an Airbag Restrain?......................1-54
Servicing Your Airbag-Equipped Vehicle..........1-57
What Makes an Airbag Inate?......................1-54
What Will You See After an Airbag Inates?....1-55
When Should an Airbag Inate?....................1-53
Where Are the Airbags?...............................1-50
Antenna, Fixed Mast.......................................3-76
Antenna, XM™ Satellite Radio Antenna System . . 3-76
Anti-Lock Brake System (ABS)........................... 4-6
Anti-Lock Brake, System Warning Light..............3-28
Appearance Care............................................5-81
Aluminum or Chrome-Plated Wheels..............5-86
Care of Safety Belts....................................5-84
Chemical Paint Spotting...............................5-87Appearance Care (cont.)
Cleaning Exterior Lamps/Lenses....................5-85
Cleaning the Inside of Your Vehicle................5-81
Fabric/Carpet..............................................5-83
Finish Care.................................................5-85
Finish Damage............................................5-87
Instrument Panel, Vinyl, and Other
Plastic Surfaces.......................................5-84
Leather......................................................5-83
Sheet Metal Damage...................................5-87
Tires..........................................................5-87
Underbody Maintenance...............................5-87
Vehicle Care/Appearance Materials................5-88
Washing Your Vehicle...................................5-85
Weatherstrips..............................................5-84
Windshield and Wiper Blades........................5-86
Ashtrays........................................................3-17
Audio System(s).............................................3-45
Audio Steering Wheel Controls......................3-75
Care of Your CD Player...............................3-76
Care of Your CDs........................................3-76
Fixed Mast Antenna.....................................3-76
Radio with CD............................3-46, 3-51, 3-60
Setting the Time for Radios with
Radio Data Systems (RDS).......................3-46
1

Charging System Light....................................3-26
Check
Engine Light...............................................3-30
Checking Things Under the Hood......................5-10
Chemical Paint Spotting...................................5-87
Child Restraints
Child Restraint Systems...............................1-34
Infants and Young Children...........................1-31
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-40
Older Children.............................................1-28
Securing a Child Restraint Designed for
the LATCH System...................................1-42
Securing a Child Restraint in a Rear
Seat Position...........................................1-43
Securing a Child Restraint in the Right
Front Seat Position...................................1-45
Top Strap...................................................1-38
Top Strap Anchor Location............................1-39
Where to Put the Restraint...........................1-37
Cigarette Lighter.............................................3-17
Cleaning
Aluminum or Chrome-Plated Wheels..............5-86
Exterior Lamps/Lenses.................................5-85
Fabric/Carpet..............................................5-83Cleaning (cont.)
Finish Care.................................................5-85
Inside of Your Vehicle..................................5-81
Instrument Panel, Vinyl, and Other
Plastic Surfaces.......................................5-84
Leather......................................................5-83
Tires..........................................................5-87
Underbody Maintenance...............................5-87
Washing Your Vehicle...................................5-85
Weatherstrips..............................................5-84
Windshield and Wiper Blades........................5-86
Climate Control System...................................3-17
Outlet Adjustment........................................3-20
Clutch, Hydraulic.............................................5-23
Comfort Guides, Rear Safety Belt.....................1-25
Compact Spare Tire........................................5-80
Content Theft-Deterrent....................................2-14
Control of a Vehicle.......................................... 4-5
Convenience Net............................................2-36
Coolant
Engine Temperature Warning Light.................3-29
Heater, Engine............................................2-20
Surge Tank Pressure Cap.............................5-29
Cooling System..............................................5-31
3