CHEVROLET COBALT 2006 1.G Owners Manual

The vehicle should be properly prepared as follows:
The vehicle should be placed so the headlamps are
25 ft. (7.6 m) from a light colored wall or other at
surface.
The vehicle must have all four tires on a perfectly
level surface which is level all the way to the wall
or other at surface.
The vehicle should be placed so it is perpendicular
to the wall or other at surface.
The vehicle should not have any snow, ice or mud
on it.
The vehicle should be fully assembled and all other
work stopped while headlamp aiming is being done.
The vehicle should be normally loaded with a
full tank of fuel and one person or 160 lbs (75 kg) on
the driver’s seat.
Tires should be properly inated.
Headlamp aiming is done with the vehicle’s low-beam
headlamps. The high-beam headlamps will be correctly
aimed if the low-beam headlamps are aimed properly.
The vertical headlamp aiming screws are located under
the hood near the headlamps.The adjustment screw can be turned with a 6 mm
socket wrench.
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To adjust the vertical aim on the headlamps, do the
following:
1. Open the hood. SeeHood Release on page 5-11
for more information.
2. Locate the aim dot on the lens of the low-beam
headlamp.
3. Measure the distance from the ground to the aim
dot on the low-beam headlamp. Record the
distance.4. At the wall or other at surface, measure from the
ground upward (A) to the recorded distance from
Step 3 and mark it.
5. Draw or tape a horizontal line (B) on the wall or at
surface the width of the vehicle at the height of the
mark in Step 4.
Notice:Do not cover a headlamp to improve beam
cut-off when aiming. Covering a headlamp may
cause excessive heat build-up which may cause
damage to the headlamp.
6. Turn on the low-beam headlamps and place a
piece of cardboard or equivalent in front of the
headlamp not being adjusted. Do not place directly
on the headlamp. This allows only the beam of
light from the headlamp being adjusted to be seen
on the at surface.
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7. Locate the vertical headlamp aiming screws, which
are under the hood near each headlamp assembly.
The adjustment screw can be turned with a
6 mm male hex.
8. Turn the vertical aiming screw until the headlamp
beam is aimed to the horizontal tape line. Turn it
clockwise or counterclockwise to raise or lower the
angle of the beam.
9. Make sure that the light from the headlamp is
positioned at the bottom edge of the horizontal tape
line. The lamp on the left (A) shows the correct
headlamp aim. The lamp on the right (B) shows the
incorrect headlamp aim.
10. Repeat Steps 7 through 9 for the opposite
headlamp.Bulb Replacement
For the proper type of replacement bulbs, see
Replacement Bulbs on page 5-55.
For any bulb changing procedure not listed in this
section, contact your dealer.
Halogen Bulbs
{CAUTION:
Halogen bulbs have pressurized gas inside
and can burst if you drop or scratch the bulb.
You or others could be injured. Be sure to read
and follow the instructions on the bulb
package.
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Headlamps, Front Turn Signal,
Sidemarker, and Parking Lamps
A. Front Turn Signal/Parking Lamp
B. Sidemarker
C. HeadlampTo replace one of these bulbs, do the following:
1. Open the hood. SeeHood Release on page 5-11
for more information.
2. Remove the two hex bolts from the headlamp
assembly.
3. Remove the two plastic fasteners from the fascia.
4. Pull the front fascia back.
You may need someone else to assist you with
Steps 3 and 4.
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5. Pull the headlamp assembly up on an angle and
towards the radiator to remove it.
6. Disconnect the bulb base from the wiring harness
by lifting the plastic locking tab.
7. To replace a headlamp bulb, do the following:
7.1. Disconnect the wiring harness from the
bulb socket.
7.2. Remove the black retainer by turning it
counterclockwise.
8. Turn the bulb socket for the headlamp, front turn
signal, or parking lamp counterclockwise. For the
sidemarker bulb, you will need to us a tool to assist
in turning the bulb socket.
9. Pull the old bulb out of the socket.
10. Install a new bulb.11. Reinstall the bulb assembly by reversing
Steps 1 through 8.
When reinstalling the headlamp assembly, rst
make sure that the wiring harness is in its original
position. If not, the headlamp assembly will not
t correctly.
You will also need to line up the two tabs on the
bottom of the assembly that t into two slots in the
headlamp assembly bracket.
Center High-Mounted Stoplamp
(CHMSL)
To replace a CHMSL bulb, do the following:
1. Open the trunk. SeeTrunk on page 2-10for more
information.
2. Locate the CHMSL bulb assembly in the trunk lid.
3. Depress the plastic tabs to release the bulb
assembly.
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4. Pull the bulb assembly down to access the bulbs.
5. Remove the bulb by pulling it straight out.
6. Install a new bulb.
7. Align the tabs in the bulb assembly with the
assembly in the trunk lid. Push the bulb assembly
back into place until it snaps in. You may need
to use a tool to guide the tabs into the assembly.
Taillamps and Turn Signal
Lamps (Coupe)
To replace this bulb, do the following:
1. Open the trunk. SeeTrunk on page 2-10for more
information.
2. Remove the fastener which holds down the
trunk trim.
3. Disconnect the wiring harness by lifting up on the
tab to release and pull it straight out.
4. Remove the taillamp bulb socket from the assembly
by turning it counterclockwise.
5. Pull the old bulb out of the socket.
6. Install a new bulb.
7. Reverse Steps 1 through 4 to reinstall the taillamp
assembly.
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Taillamps, Turn Signal, Stoplamps
and Back-up Lamps (Sedan)
To replace one of these bulbs, do the following:
1. Open the trunk. SeeTrunk on page 2-10for more
information.
2. Remove the fastener which holds down the trunk
trim. Once you have removed the trim, there will
be one more fastener to remove.
3. Remove the outer two screws from the taillamp
assembly.
4. Disconnect the wiring harness by lifting up on the
tab to release and pull it straight out.
5. Remove the taillamp from the quarter panel.A. Sidemarker
B. Stoplamp/Turn Signal/Taillamp
C. Back-up
6. Locate the bulb you need to change
7. Remove the taillamp bulb socket from the assembly
by turning it counterclockwise.
8. Pull the old bulb out of the socket.
9. Install a new bulb.
10. Reverse Steps 1 through 6 to reinstall the taillamp
assembly.
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Back-Up Lamps (Coupe)
To replace a back-up lamp bulb, do the following:
1. Open the trunk. SeeTrunk on page 2-10for more
information.
2. Locate the back-up lamp bulb assembly in the
trunk lid.3. Remove the bulb socket by turning it
counterclockwise.
On vehicles that have a back-up lamp cover, rst
remove it by depressing the tab at the top.
4. Pull out the old bulb.
5. Install a new bulb.
6. Reinstall the bulb socket by aligning the tabs and
turning it clockwise to secure.
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Replacement Bulbs
Exterior Lamps Bulb Number
Back-Up Lamps 921
Center High-Mounted
Stoplamp (CHMSL)912
Front Parking/Turn Signal Lamps 3157KX
Halogen Headlamps,
High/Low-Beam9007 LL
License Plate Lamp and
Sidemarker194
Stoplamp, Taillamp and Turn
Signal Lamps3057KX
For replacement bulbs not listed here, contact your
dealer.
Windshield Wiper Blade
Replacement
Windshield wiper blades should be inspected for wear
or cracking. SeeScheduled Maintenance on page 6-4
for more information on wiper blade inspection.Replacement blades come in different types and are
removed in different ways. For proper type and length,
seeNormal Maintenance Replacement Parts on
page 6-14. Here is how to remove the wiper blades:
1. Pull the windshield wiper arm away from the
windshield.
2. Push the release lever and slide the wiper assembly
toward the driver’s side of the vehicle.
3. Install a new blade by reversing Steps 1 and 2.
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Tires
Your new vehicle comes with high-quality tires made by
a leading tire manufacturer. If you ever have questions
about your tire warranty and where to obtain service,
see your GM Warranty booklet for details. For additional
information refer to the tire manufacturer’s booklet
included with your vehicle.
{CAUTION:
Poorly maintained and improperly used
tires are dangerous.
Overloading your tires can cause
overheating as a result of too much
friction. You could have an air-out and a
serious accident. SeeLoading Your
Vehicle on page 4-31.
CAUTION: (Continued)
CAUTION: (Continued)

Underinated tires pose the same danger
as overloaded tires. The resulting accident
could cause serious injury. Check all tires
frequently to maintain the recommended
pressure. Tire pressure should be checked
when your tires are cold.
Overinated tires are more likely to be
cut, punctured, or broken by a sudden
impact — such as when you hit a pothole.
Keep tires at the recommended pressure.
Worn, old tires can cause accidents.
If your tread is badly worn, or if your tires
have been damaged, replace them.
SeeInflation - Tire Pressure on page 5-63for
ination pressure adjustment for high speed
driving.
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