engine CHEVROLET COBALT 2009 1.G Workshop Manual

If You Are Caught in a Blizzard
If you are stopped by heavy snow, you could be in a
serious situation. You should probably stay with your
vehicle unless you know for sure that you are near help
and you can hike through the snow. Here are some things
to do to summon help and keep yourself and your
passengers safe:
Turn on the hazard warning ashers.
Tie a red cloth to your vehicle to alert police that you
have been stopped by the snow.
Put on extra clothing or wrap a blanket around you.
If you do not have blankets or extra clothing, make
body insulators from newspapers, burlap bags, rags,
oor mats — anything you can wrap around yourself
or tuck under your clothing to keep warm.
You can run the engine to keep warm, but be careful.
4-24

{CAUTION:
Snow can trap exhaust gases under your
vehicle. This can cause deadly CO (carbon
monoxide) gas to get inside. CO could
overcome you and kill you. You cannot see it
or smell it, so you might not know it is in your
vehicle. Clear away snow from around the
base of your vehicle, especially any that is
blocking the exhaust pipe. And check around
again from time to time to be sure snow does
not collect there.
Open a window just a little on the side of the
vehicle that is away from the wind. This will
help keep CO out.Run the engine only as long as you must. This saves
fuel. When you run the engine, make it go a little faster
than just idle. That is, push the accelerator slightly.
This uses less fuel for the heat that you get and it keeps
the battery charged. You will need a well-charged
battery to restart the vehicle, and possibly for signaling
later on with the headlamps. Let the heater run for
a while.
Then, shut the engine off and close the window almost
all the way to preserve the heat. Start the engine again
and repeat this only when you feel really uncomfortable
from the cold. But do it as little as possible. Preserve the
fuel as long as you can. To help keep warm, you can get
out of the vehicle and do some fairly vigorous exercises
every half hour or so until help comes.
4-25

If Your Vehicle is Stuck in Sand,
Mud, Ice, or Snow
Slowly and cautiously spin the wheels to free your
vehicle when stuck in sand, mud, ice, or snow. See
Rocking Your Vehicle to Get It Out on page 4-26.
If your vehicle has a traction system, it can often help to
free a stuck vehicle. Refer to your vehicle’s traction
system in the Index. If the stuck condition is too severe
for the traction system to free the vehicle, turn the
traction system off and use the rocking method.
{CAUTION:
If you let your vehicle’s tires spin at high
speed, they can explode, and you or others
could be injured. The vehicle can overheat,
causing an engine compartment re or other
damage. Spin the wheels as little as possible
and avoid going above 35 mph (55 km/h) as
shown on the speedometer.
For information about using tire chains on your vehicle,
seeTire Chains on page 5-72.
Rocking Your Vehicle to Get It Out
First, turn the steering wheel left and right to clear
the area around the front wheels. Turn off any traction
system. SeeTraction Control System (TCS) on
page 4-6,Enhanced Traction System (ETS) on page 4-9,
andElectronic Stability Control (ESC) on page 4-10.
Then shift back and forth between REVERSE (R) and a
forward gear, or with a manual transmission, between
FIRST (1) or SECOND (2) and REVERSE (R), spinning
the wheels as little as possible. To prevent transmission
wear, wait until the wheels stop spinning before shifting
gears. Release the accelerator pedal while you shift, and
press lightly on the accelerator pedal when the
transmission is in gear. By slowly spinning the wheels in
the forward and reverse directions, you will cause a
rocking motion that could free your vehicle. If that does
not get your vehicle out after a few tries, it might need to
be towed out. If your vehicle does need to be towed out,
seeTowing Your Vehicle on page 4-32.
4-26

Your vehicle can tow a trailer if it is equipped with the
proper trailer towing equipment. If your vehicle is not
equipped as stated above, do not tow a trailer. To identify
the trailering capacity of your vehicle, you should read the
information in “Weight of the Trailer” that appears later in
this section. Trailering is different than just driving your
vehicle by itself. Trailering means changes in handling,
acceleration, braking, durability and fuel economy.
Successful, safe trailering takes correct equipment, and it
has to be used properly.
That is the reason for this part. In it are many
time-tested, important trailering tips and safety rules.
Many of these are important for your safety and that of
your passengers. So please read this section carefully
before you pull a trailer.
Load-pulling components such as the engine,
transmission, wheel assemblies and tires are forced to
work harder against the drag of the added weight.
The engine is required to operate at relatively higher
speeds and under greater loads, generating extra heat.
Also, the trailer adds considerably to wind resistance,
increasing the pulling requirements.If You Do Decide To Pull A Trailer
If you do, here are some important points:
There are many different laws, including speed limit
restrictions, having to do with trailering. Make sure
your rig will be legal, not only where you live but
also where you will be driving. A good source for this
information can be state or provincial police.
Consider using a sway control. You can ask a hitch
dealer about sway controls.
Do not tow a trailer at all during the rst 1,000 miles
(1 600 km) your new vehicle is driven. Your engine,
axle or other parts could be damaged.
Then, during the rst 500 miles (800 km) that you tow
a trailer, do not drive over 50 mph (80 km/h) and do
not make starts at full throttle. This helps your engine
and other parts of your vehicle wear in at the
heavier loads.
Obey speed limit restrictions when towing a trailer.
Do not drive faster than the maximum posted speed
for trailers, or no more than 55 mph (90 km/h), to
save wear on your vehicle’s parts.
Do not tow when the outside air temperature is
above 100°F (38°C).
Do not tow more than 1,000 miles (1 600 km)
per year.
4-35

After you have loaded your trailer, weigh the trailer and
then the tongue, separately, to see if the weights are
proper. If they are not, you may be able to get them right
simply by moving some items around in the trailer.
Total Weight on Your Vehicle’s Tires
Be sure your vehicle’s tires are inated to the upper limit
for cold tires. You will nd these numbers on the
Tire-Loading Information label. SeeLoading Your
Vehicle on page 4-27. Then be sure you do not go over
the GVW limit for your vehicle, including the weight of the
trailer tongue.
Hitches
It is important to have the correct hitch equipment.
Crosswinds, large trucks going by and rough roads
are a few reasons why you will need the right hitch.
Here are some rules to follow:
The rear bumper on your vehicle is not intended for
hitches. Do not attach rental hitches or other
bumper-type hitches to it. Use only a frame-mounted
hitch that does not attach to the bumper.
Will you have to make any holes in the body of your
vehicle when you install a trailer hitch? If you do, then
be sure to seal the holes later when you remove the
hitch. If you do not seal them, deadly carbon
monoxide (CO) from your exhaust can get into your
vehicle. SeeEngine Exhaust on page 2-36. Dirt and
water can also enter the vehicle.
Safety Chains
You should always attach chains between your vehicle
and your trailer. Cross the safety chains under the
tongue of the trailer so that the tongue will not drop to
the road if it becomes separated from the hitch.
Instructions about safety chains may be provided by the
hitch manufacturer or by the trailer manufacturer.
Follow the manufacturer’s recommendation for attaching
safety chains and do not attach them to the bumper.
Always leave just enough slack so you can turn with
your rig. And, never allow safety chains to drag on the
ground.
Trailer Brakes
Does your trailer have its own brakes? Be sure to read
and follow the instructions for the trailer brakes so you
will be able to install, adjust and maintain them properly.
Do not try to tap into your vehicle’s brake system. If you
do, both brake systems will not work well, or at all.
4-37

Turn Signals When Towing a Trailer
When you tow a trailer, your vehicle may need a
different turn signal asher and/or extra wiring. Check
with your dealer/retailer. The arrows on your instrument
panel will ash whenever you signal a turn or lane
change. Properly hooked up, the trailer lamps will also
ash, telling other drivers you are about to turn,
change lanes or stop.
When towing a trailer, the arrows on your instrument
panel will ash for turns even if the bulbs on the trailer
are burned out. Thus, you may think drivers behind
you are seeing your signal when they are not. It is
important to check occasionally to be sure the trailer
bulbs are still working.
Driving on Grades
Notice:Do not tow on steep continuous grades
exceeding 6 miles (9.6 km). Extended, higher
than normal engine and transmission temperatures
may result and damage your vehicle. Frequent
stops are very important to allow the engine and
transmission to cool.
Reduce speed and shift to a lower gearbeforeyou start
down a long or steep downgrade. If you do not shift
down, you might have to use your brakes so much that
they would get hot and no longer work well.
Pay attention to the engine coolant gage. If the indicator
is in the red area, turn off the air conditioning to reduce
engine load. SeeEngine Overheating on page 5-23.
When towing under severe conditions such as hot
ambient temperatures or steep grades, your vehicle may
experience more transmission shifting. A COOLING
MODE ON message may also appear in the DIC.
This alerts the driver that the shifting mode is in progress
and is aiding engine cooling. SeeDIC Warnings and
Messages on page 3-43for more information.
4-39

When You Are Ready to Leave After
Parking on a Hill
1. Apply your regular brakes and hold the pedal down
while you:
Start your engine.
Shift into a gear.
Release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the chocks.
4. Stop and have someone pick up and store the
chocks.
Maintenance When Trailer Towing
Your vehicle will need service more often when you are
pulling a trailer. SeeScheduled Maintenance on
page 6-4for more on this. Things that are especially
important in trailer operation are transmission uid
(do not overll), engine oil, drive belt, cooling system
and brake system.
Each of these is covered in this manual, and the Index
will help you nd them quickly. If you are trailering,
it is a good idea to review this information before you
start your trip.
Check periodically to see that all hitch nuts and bolts
are tight.
Engine Cooling When Trailer Towing
Your cooling system may temporarily overheat during
severe operating conditions. SeeEngine Overheating
on page 5-23.
4-41

Service............................................................5-3
Accessories and Modications..........................5-3
California Proposition 65 Warning.....................5-4
California Perchlorate Materials Requirements.....5-4
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of
Your Vehicle..............................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specications....................................5-6
California Fuel...............................................5-6
Additives.......................................................5-7
Fuels in Foreign Countries...............................5-7
Filling the Tank..............................................5-8
Filling a Portable Fuel Container.....................5-10
Checking Things Under the Hood....................5-10
Hood Release..............................................5-11
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-13
Engine Oil Life System..................................5-16
Engine Air Cleaner/Filter................................5-18
Automatic Transmission Fluid.........................5-19
Manual Transmission Fluid.............................5-19
Hydraulic Clutch...........................................5-20
Engine Coolant.............................................5-20Coolant Surge Tank Pressure Cap..................5-23
Engine Overheating.......................................5-23
Cooling System............................................5-25
Windshield Washer Fluid................................5-30
Brakes........................................................5-31
Battery........................................................5-34
Jump Starting...............................................5-34
Headlamp Aiming...........................................5-39
Bulb Replacement..........................................5-42
Halogen Bulbs..............................................5-42
Headlamps, Front Turn Signal, Sidemarker,
and Parking Lamps....................................5-42
Center High-Mounted Stoplamp (CHMSL).........5-44
Taillamps and Turn Signal Lamps (Coupe).......5-44
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps (Sedan).............................5-45
Back-Up Lamps (Coupe)................................5-46
License Plate Lamp......................................5-47
Replacement Bulbs.......................................5-47
Windshield Wiper Blade Replacement..............5-48
Tires..............................................................5-49
Tire Sidewall Labeling...................................5-50
Tire Terminology and Denitions.....................5-53
Ination - Tire Pressure.................................5-56
Tire Pressure Monitor System.........................5-57
Section 5 Service and Appearance Care
5-1

Tire Pressure Monitor Operation.....................5-59
Tire Inspection and Rotation...........................5-63
When It Is Time for New Tires.......................5-65
Buying New Tires.........................................5-66
Different Size Tires and Wheels......................5-68
Uniform Tire Quality Grading..........................5-68
Wheel Alignment and Tire Balance..................5-70
Wheel Replacement......................................5-70
Tire Chains..................................................5-72
If a Tire Goes Flat........................................5-73
Changing a Flat Tire.....................................5-74
Removing the Spare Tire and Tools................5-75
Removing the Flat Tire and Installing the
Spare Tire (Sport Model).............................5-80
Removing the Flat Tire and Installing the
Spare Tire (All Models Except Sport)...........5-89
Storing a Flat or Spare Tire and Tools............5-93
Compact Spare Tire......................................5-94
Appearance Care............................................5-95
Interior Cleaning...........................................5-95
Fabric/Carpet...............................................5-96
Leather.......................................................5-97
Instrument Panel, Vinyl, and Other
Plastic Surfaces........................................5-98
Care of Safety Belts......................................5-98
Weatherstrips...............................................5-98Washing Your Vehicle...................................5-99
Cleaning Exterior Lamps/Lenses.....................5-99
Finish Care..................................................5-99
Windshield and Wiper Blades.......................5-100
Aluminum or Chrome-Plated Wheels
and Trim................................................5-101
Tires.........................................................5-101
Sheet Metal Damage...................................5-102
Finish Damage...........................................5-102
Underbody Maintenance...............................5-102
Chemical Paint Spotting...............................5-102
Vehicle Care/Appearance Materials................5-103
Vehicle Identication.....................................5-104
Vehicle Identication Number (VIN)................5-104
Service Parts Identication Label...................5-104
Electrical System..........................................5-105
Add-On Electrical Equipment.........................5-105
Headlamp Wiring........................................5-105
Windshield Wiper Fuses...............................5-105
Power Windows and Other Power Options......5-105
Fuses and Circuit Breakers..........................5-106
Floor Console Fuse Block............................5-106
Engine Compartment Fuse Block...................5-108
Capacities and Specications........................5-112
Section 5 Service and Appearance Care
5-2

California Proposition 65 Warning
Most motor vehicles, including this one, contain and/or
emit chemicals known to the State of California to
cause cancer and birth defects or other reproductive
harm. Engine exhaust, many parts and systems
(including some inside the vehicle), many uids, and
some component wear by-products contain and/or
emit these chemicals.
California Perchlorate Materials
Requirements
Certain types of automotive applications, such as
airbag initiators, seat belt pretensioners, and lithium
batteries contained in remote keyless entry transmitters,
may contain perchlorate materials. Special handling
may be necessary. For additional information, see
www.dtsc.ca.gov/hazardouswaste/perchlorate.
Doing Your Own Service Work
{CAUTION:
You can be injured and your vehicle could be
damaged if you try to do service work on a
vehicle without knowing enough about it.
Be sure you have sufficient knowledge,
experience, the proper replacement parts,
and tools before you attempt any vehicle
maintenance task.
Be sure to use the proper nuts, bolts,
and other fasteners. English and metric
fasteners can be easily confused. If you
use the wrong fasteners, parts can later
break or fall off. You could be hurt.
5-4