engine CHEVROLET CORVETTE 2009 6.G Owners Manual

Lifting the Vehicle
{CAUTION:
Lifting a vehicle can cause an injury. The vehicle
can slip off the jack and roll over you or other
people. You and they could be badly injured.
Find a level place to lift your vehicle. To help
prevent the vehicle from moving:
1. Set the parking brake rmly.
2. Put an automatic transmission shift lever in
P (Park), or shift a manual transmission to
1 (First) or R (Reverse).
3. Turn off the engine.
To be even more certain the vehicle won’t move,
you can put blocks in front of and behind the
wheels.
{CAUTION:
Getting under a vehicle when it is jacked up is
dangerous. If the vehicle slips off the jack, you
could be badly injured or killed. Never get under
a vehicle when it is supported only by a jack.
{CAUTION:
Raising the vehicle with the jack improperly
positioned can damage the vehicle or the vehicle
may fall and cause your or others injury.
5-86

Finish Damage
Any stone chips, fractures or deep scratches in the
nish should be repaired right away. Bare metal
will corrode quickly and may develop into major
repair expense.
Minor chips and scratches can be repaired with
touch-up materials available from your dealer/retailer.
Larger areas of nish damage can be corrected in your
dealer’s/retailer’s body and paint shop.
Underbody Maintenance
Chemicals used for ice and snow removal and dust
control can collect on the underbody. If these are
not removed, corrosion and rust can develop on the
underbody parts such as fuel lines, frame, oor pan,
and exhaust system even though they have corrosion
protection.
At least every spring, ush these materials from the
underbody with plain water. Clean any areas where mud
and debris can collect. Dirt packed in close areas of the
frame should be loosened before being ushed. Your
dealer/retailer or an underbody car washing system
can do this.
Fiberglass Springs
(Composite Springs)
Notice:If you use acidic or corrosive cleaning
products, engine degreasers or aluminum cleaning
agents on berglass springs, you may damage
the springs. The repairs would not be covered
by your warranty. Use only approved cleaners
when cleaning your vehicle’s berglass springs.
Chemical Paint Spotting
Some weather and atmospheric conditions can create a
chemical fallout. Airborne pollutants can fall upon and
attack painted surfaces on the vehicle. This damage
can take two forms: blotchy, ring-shaped discolorations,
and small, irregular dark spots etched into the paint
surface.
Although no defect in the paint job causes this, we
will repair, at no charge to the owner, the surfaces
of new vehicles damaged by this fallout condition within
12 months or 12,000 miles (20 000 km) of purchase,
whichever occurs rst.
5-100

Vehicle Identication
Vehicle Identication Number (VIN)
This is the legal identier for your vehicle. It appears on
a plate in the front corner of the instrument panel, on
the driver side. It can be seen through the windshield
from outside the vehicle. The VIN also appears on
the Vehicle Certication and Service Parts labels
and the certicates of title and registration.
Engine Identication
The eighth character in the VIN is the engine code. This
code helps identify the vehicle’s engine, specications,
and replacement parts. See “Engine Specications”
underCapacities and Specifications on page 5-110
for your vehicle’s engine code.
Service Parts Identication Label
This label is on the inside of the glove box.
It is very helpful if you ever need to order parts.
The label has the following information:
Vehicle Identication Number (VIN)
Model designation
Paint information
Production options and special equipment
Do not remove this label from the vehicle.
5-101

Fuses Usage
CRUISE
SWITCHCruise Control Switch
CTSY/LAMP Courtesy Lamp
DR LCK Door Locks
DRIV DR
SWITCHDriver Door Switch
ECM Engine Control Module (ECM)
EXH MDLExhaust Module (Z06),
Spare (Coupe and Convertible)
GM LAN
RUN/CRNKGM LAN Devices
HTD SEAT/
WPR RLYHeated Seat, Wiper Relays
HVAC/
PWR SNDHeating. Ventilation/Air Conditioning,
Power Sounder
IGN SWTCH/
INTR SNSRIgnition Switch, Intrusion Sensor
ISRVM/HVACElectric Inside Rearview Mirror,
Heating, Ventilation, Air Conditioning
ONSTAR OnStar
®
RDO/S-BAND/
VICSRadio, S-Band, VICS
Fuses Usage
REAR
FOG/ALDL/
TOP SWTCHRear Fog Lamp, Assembly Line
Diagnostic Link Connector,
Convertible Top Switch
REVERSE
LAMPSReverse Lamps
RUN CRNK Run/Crank Relay
SDM/AOS
SWTCH
AIRBAGSensing and Diagnostic Module,
Automatic Occupant Sensing
Module, Airbag
SPARE Spare
SPARE Spare
SPARE Spare
SPARE Spare
STOP LAMP Stop Lamp
SWC DM Steering Wheel Dimming
TELE
SWTCH/MSMTelescope Switch, Memory Seat
Module
TONNEAU
RELSETonneau Release
TPA Tonneau Pulldown Actuator
5-105

Fuses Usage
BLANK Blank
BLANK Blank
FUEL DR
RELSEFuel Door Release
REAR/FOG Rear Fog Lamps
TONNEAU
RELSETonneau Release
TRUNK RELSE Trunk Release
Fuses Usage
AUX PWR Auxiliary Power
BLANK Not Used
BLANK Not Used
BLANK Not Used
BLANK Not Used
BLANK Not Used
BLANK Not Used
BLANK Not Used
DRVR HTD
SEATDriver Heated Seat
Fuses Usage
LTR Cigarette Lighter
PASS HTD
SEATPassenger Heated Seat
PWR SEATS
MSMPower Seats, Memory Seat Module
PWR/ WNDWS/
TRUNK/
FUEL RELSEPower Windows, Trunk, Fuel Door
Release
TRUNK RELSE Trunk Release
WPR DWELL Wiper Dwell
WPR/WSW Windshield Wiper/Washer
Engine Compartment Fuse Block
There is one fuse block in the engine compartment
located on the passenger side of the vehicle. SeeEngine
Compartment Overview on page 5-14for more
information on location.
Notice:Spilling liquid on any electrical components
on the vehicle may damage it. Always keep the
covers on any electrical component.
5-106

Fuse Usage
5 Stoplamps/Back-Up Lamps
6 Oxygen Sensor
7 Battery Main 5
8 Parking Lamps
9Powertrain Relay Input/Electronic
Throttle Control
10 Manual Transmission Solenoids
11 Antilock Braking System
12 Odd Numbered Fuel Injectors
13Electronic Suspension Control
(Option)
14Canister Purge Solenoid,
Mass Air Flow Sensor
15 Air Conditioner Compressor
16 Even Numbered Fuel Injectors
17 Windshield Washer
18 Headlamp Washer
19Passenger Side Low-Beam
Headlamp
20 Fuel PumpFuse Usage
21 Driver Side Low-Beam Headlamp
22 Front Fog Lamp
23Passenger Side High-Beam
Headlamp
24 Driver Side High-Beam Headlamp
56Engine Control Module (ECM)/
Transmission Control Module (TCM)/
Easy Key Module
J-Style Fuses Usage
25 Cooling Fan
26 Battery Main 3
27 Antilock Brake System
28Heating/Ventilation/Air Conditioning
Blower
29 Battery Main 2
30 Starter
31 Audio Amplier
32 Intercooler Pump
33 Battery Main 1
5-108

Capacities and Specications
The following approximate capacities are given in English and metric conversions.
SeeRecommended Fluids and Lubricants on page 6-12for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134aFor the air conditioning system refrigerant charge
amount, see the refrigerant caution label located
under the hood. See your dealer/retailer for more
information.
Cooling System
6.2L LS3 V8 Engine 11.9 qt 11.3 L
6.2L LS9 V8 Supercharged Engine – Cooling System 11.9 qt 11.3 L
6.2L LS9 V8 Supercharged Engine – Supercharger
Intercooler Cooling System5.1 qt 4.8 L
7.0L LS7 V8 Engine 11.9 qt 11.3 L
Engine Oil with Filter
6.2L LS3 V8 6.0 qt 5.7 L
6.2L LS9 V8 Supercharged Engine 10.5 qt 9.9 L
7.0L LS7 V8 Engine 10.5 qt 9.9 L
Fuel Tank 18.0 gal 68.0 L
5-110

Engine Specications
Engine VIN Code Transmission Spark Plug Gap Firing Order
6.2L LS3 V8 WAutomatic
Manual0.040 in (1.016 mm) 1–8–7–2–6–5–4–3
6.2L LS9 V8 R Manual 0.040 in (1.016 mm) 1–8–7–2–6–5–4–3
7.0L LS7 V8 E Manual 0.040 in (1.016 mm) 1–8–7–2–6–5–4–3
Engine Data
Engine Horsepower Torque Displacement Compression Ratio
6.2L LS3 V8 without
option NPP430 @ 5900 rpm 424 lb ft @ 4600 rpm 6.2L 10.69:1
6.2L LS3 V8 with
option NPP436 @ 5900 rpm 428 lb ft @ 4600 rpm 6.2L 10.69:1
6.2L LS9 V8
Supercharged638 @ 6500 rpm 604 lb ft @ 3800 rpm 6.2L 9.10:1
7.0L LS7 V8 505 @ 6300 rpm 470 lb ft @ 4800 rpm 7.0L 11.00:1
5-112

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
Using the Maintenance Schedule......................6-2
Scheduled Maintenance...................................6-4
Additional Required Services............................6-6
Maintenance Footnotes...................................6-7Owner Checks and Services............................6-9
At Each Fuel Fill............................................6-9
At Least Once a Month.................................6-10
At Least Once a Year...................................6-10
Recommended Fluids and Lubricants...............6-12
Maintenance Replacement Parts.....................6-14
Engine Drive Belt Routing..............................6-15
Maintenance Record.....................................6-16
Section 6 Maintenance Schedule
6-1

Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level and
change as recommended.
Have you purchased the GM Protection Plan? The Plan
supplements the vehicle warranties. See the Warranty
and Owner Assistance booklet or your dealer/retailer for
details.
Maintenance Requirements
Notice:Maintenance intervals, checks, inspections,
replacement parts, and recommended uids and
lubricants as prescribed in this manual are necessary
to keep this vehicle in good working condition. Any
damage caused by failure to follow scheduled
maintenance might not be covered by the vehicle
warranty.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep
the vehicle in good working condition, but also helps
the environment. All recommended maintenance is
important. Improper vehicle maintenance can even affect
the quality of the air we breathe. Improper uid levels or
the wrong tire ination can increase the level of emissions
from the vehicle. To help protect the environment, and to
keep the vehicle in good condition, be sure to maintain
the vehicle properly.
Using the Maintenance Schedule
We want to help keep this vehicle in good working
condition. But we do not know exactly how you will drive
it. You might drive very short distances only a few
times a week. Or you might drive long distances all the
time in very hot, dusty weather. You might use the
vehicle in making deliveries. Or you might drive
it to work, to do errands, or in many other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You might need more
frequent checks and replacements. So please read
the following and note how you drive. If you have any
questions on how to keep the vehicle in good condition,
see your dealer/retailer.
6-2