CHEVROLET CORVETTE 2009 6.G Owners Manual

1. Remove the screws holding the air cleaner
assembly.
2. Pull the air cleaner assembly back to gain access
to the lter element.3. Remove the screws holding the lter element
in place. 6.2 L LS9 Engine shown, 7.0 L LS7 Engine similar
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4. Inspect or replace the lter. SeeMaintenance
Replacement Parts on page 6-14.
5. Reverse Steps 1 and 3 to replace the air
cleaner/lter cover.
{CAUTION:
Operating the engine with the air cleaner/lter
off can cause you or others to be burned. The air
cleaner not only cleans the air; it helps to stop
ames if the engine backres. If it is not there and
the engine backres, you could be burned. Do not
drive with it off, and be careful working on the
engine with the air cleaner/lter off.
Notice:If the air cleaner/lter is off, a backre
can cause a damaging engine re. And, dirt can
easily get into the engine, which will damage it.
Always have the air cleaner/lter in place when
you are driving.
Automatic Transmission Fluid
How to Check Automatic Transmission
Fluid
It is not necessary to check the transmission uid level.
A transmission uid leak is the only reason for uid loss.
If a leak occurs, take the vehicle to your dealer/retailer
service department and have it repaired as soon as
possible.
There is a special procedure for checking and changing
the transmission uid. Because this procedure is difficult,
you should have this done at your dealer/retailer service
department. Contact your dealer/retailer for additional
information or the procedure can be found in the service
manual. To purchase a service manual, seeService
Publications Ordering Information on page 7-15.
Notice:Use of the incorrect automatic transmission
uid may damage the vehicle, and the damages may
not be covered by the vehicle’s warranty. Always
use the automatic transmission uid listed in
Recommended Fluids and Lubricants on page 6-12.
Change the uid and lter at the intervals listed in
Additional Required Services on page 6-6, and be
sure to use the uid listed inRecommended Fluids
and Lubricants on page 6-12.
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Manual Transmission Fluid
It is not necessary to check the manual transmission
uid level. A transmission uid leak is the only reason
for uid loss. If a leak occurs, take the vehicle to your
dealer/retailer service department and have it repaired
as soon as possible. SeeRecommended Fluids and
Lubricants on page 6-12for the proper uid to use.
Hydraulic Clutch
It is not necessary to regularly check clutch uid unless
you suspect there is a leak in the system. Adding
uid will not correct a leak. A uid loss in this system
could indicate a problem. Have the system inspected
and repaired.
When to Check and What to Use
The hydraulic clutch uid
reservoir cap has this
symbol on it. SeeEngine
Compartment Overview
on page 5-14for reservoir
location.
Refer to the Maintenance Schedule for the proper uid
to use. SeeRecommended Fluids and Lubricants on
page 6-12. The uid requires changing every two years.
SeeAdditional Required Services on page 6-6.
How to Check and Add Fluid
Visually check the clutch uid reservoir to make sure
the uid level is at the MIN (minimum) line on the side of
the reservoir. The hydraulic clutch uid system should
be closed and sealed.
Do not remove the cap to check the uid level or
to top-off the uid level. Remove the cap only when
necessary to add the proper uid until the level reaches
the MIN line.
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Cooling System (Engine)
The cooling system allows the engine to maintain the
correct working temperature.
A. Electric Engine Cooling Fan
B. Coolant Surge Tank with Pressure Cap{CAUTION:
An electric engine cooling fan under the hood can
start up even when the engine is not running and
can cause injury. Keep hands, clothing, and tools
away from any underhood electric fan.
{CAUTION:
Heater and radiator hoses, and other engine parts,
can be very hot. Do not touch them. If you do, you
can be burned.
CAUTION: (Continued)
7.0L Engine shown, 6.2L Engine similar
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CAUTION: (Continued)
Do not run the engine if there is a leak. If you run
the engine, it could lose all coolant. That could
cause an engine re, and you could be burned.
Get any leak xed before you drive the vehicle.
Notice:Using coolant other than DEX-COOL
®can
cause premature engine, heater core, or radiator
corrosion. In addition, the engine coolant could
require changing sooner, at 30,000 miles (50 000 km)
or 24 months, whichever occurs rst. Any repairs
would not be covered by the vehicle warranty.
Always use DEX-COOL
®(silicate-free) coolant
in the vehicle.
Cooling System (Intercooler)
The 6.2L LS9 supercharged V8 engine has an
intercooler cooling system. SeeEngine Compartment
Overview on page 5-14for location of the intercooler.
The intercooler cooling system has a special procedure
for draining and adding coolant. Because this procedure
is difficult, see your dealer/retailer for service if the
intercooler is low on coolant. The procedure can also
be found in the service manual. To purchase a service
manual, seeService Publications Ordering Information
on page 7-15.
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Checking Coolant
1. Verify that the engine and intercooler are no
longer hot.
2. Place a cloth to absorb possible coolant loss under
the driver’s side bleeder valve (A).3. Loosen, but do not completely unscrew the bleeder
valve to check for coolant in the system.
4. Tighten the bleeder valve if there is coolant owing
out of the bleeder valve.
5. If there is no coolant owing out of the bleeder
valve, there could be a leak in the system.
Tighten the bleeder valve and contact your
dealer/retailer for service.
Engine Coolant
The cooling system in the vehicle is lled with
DEX-COOL®engine coolant. This coolant is designed
to remain in the vehicle for ve years or 150,000 miles
(240 000 km), whichever occurs rst.
The following explains the cooling system and how to
check and add coolant when it is low. If there is a problem
with engine overheating, seeEngine Overheating on
page 5-39.
5-34

What to Use
{CAUTION:
Adding only plain water to the cooling system can
be dangerous. Plain water, or some other liquid
such as alcohol, can boil before the proper coolant
mixture will. The vehicle’s coolant warning system
is set for the proper coolant mixture. With plain
water or the wrong mixture, the engine could get
too hot but would not get the overheat warning.
The engine could catch re and you or others
could be burned. Use a 50/50 mixture of clean,
drinkable water and DEX-COOL
®coolant.Use a 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant. If using this mixture, nothing
else needs to be added. This mixture:
Gives freezing protection down to−34°F (−37°C),
outside temperature.
Gives boiling protection up to 265°F (129°C),
engine temperature.
Protects against rust and corrosion.
Will not damage aluminum parts.
Helps keep the proper engine temperature.
Notice:If an improper coolant mixture is used,
the engine could overheat and be badly damaged.
The repair cost would not be covered by the vehicle
warranty. Too much water in the mixture can freeze
and crack the engine, radiator, heater core, and other
parts.
Notice:If extra inhibitors and/or additives are used
in the vehicle’s cooling system, the vehicle could
be damaged. Use only the proper mixture of
the engine coolant listed in this manual for the
cooling system. SeeRecommended Fluids and
Lubricants on page 6-12for more information.
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Checking Coolant
The vehicle must be on a level surface when checking
the coolant level.
Check to see if coolant is visible in the coolant surge
tank. If the coolant inside the coolant surge tank is boiling,
do not do anything else until it cools down. If coolant
is visible but the coolant level is not at or above the
FULL COLD mark, add a 50/50 mixture of clean,
drinkable water and DEX-COOL coolant at the coolant
recovery tank, but be sure the cooling system is cool
before this is done. SeeEngine Coolant on page 5-34
for more information.
The engine coolant
surge tank is located
toward the rear of the
engine compartment on
the driver side of the
vehicle. SeeEngine
Compartment Overview
on page 5-14for more
information on location.When the engine is cold, the coolant level should be at
the FULL COLD mark on the coolant surge tank.
When the engine is hot, the level could be higher
than the FULL COLD line. If the coolant is below the
FULL COLD line when the engine is hot, there could
be a leak in the cooling system.
If the coolant is low, add the coolant or take the vehicle
to a dealer/retailer for service.
How to Add Coolant to the Coolant
Surge Tank
{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot enough.
Do not spill coolant on a hot engine.
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{CAUTION:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They are
under pressure, and if you turn the coolant surge
tank pressure cap — even a little — they can
come out at high speed. Never turn the cap when
the cooling system, including the coolant surge
tank pressure cap, is hot. Wait for the cooling
system and coolant surge tank pressure cap to
cool if you ever have to turn the pressure cap.
If coolant is needed, add the proper DEX-COOL
®
coolant mixture directly to the surge tank, but be
sure the cooling system is cool before this is done.1. When the cooling system, including the coolant
surge tank pressure cap and upper radiator
hose, is no longer hot, remove the pressure cap.
Turn the pressure cap slowly counterclockwise
about one-quarter turn and then stop.
If you hear a hiss, wait for that to stop. A hiss
means there is still some pressure left.
2. Keep turning the pressure cap slowly, and
remove it.
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3. Fill the coolant surge tank with the proper
DEX-COOL coolant mixture until the level inside
stabilizes at the FULL COLD mark on the front
of the surge tank.4. With the coolant surge tank pressure cap off, start
the engine and let it run until you can feel the upper
radiator hose getting hot. Any time during this
procedure, watch out for the engine cooling fan.
By this time, the coolant level inside the coolant
surge tank may be lower. If the level is lower, add
more of the proper mixture to the coolant surge tank
until the level stabilizes at the FULL COLD mark
on the coolant surge tank.
5-38