warning CHEVROLET CORVETTE 2009 6.G Workshop Manual

5. Replace the pressure cap. Be sure the pressure
cap is hand-tight and fully seated.
Check the level in the surge tank when the system
has cooled down. If the coolant is not at the proper
level, repeat Steps 1 through 4, then reinstall the
pressure cap. If the coolant is not at the proper
level when the system cools down again, see your
dealer/retailer.
Notice:If the pressure cap is not tightly installed,
coolant loss and possible engine damage may
occur. Be sure the cap is properly and tightly
secured.
Engine Overheating
The vehicle has several indicators to warn of engine
overheating.
There is an engine coolant temperature gage on
the instrument panel cluster. SeeEngine Coolant
Temperature Gage on page 3-41. The vehicle may
also display a COOLANT OVER TEMPERATURE
message on the Driver Information Center (DIC).
SeeDIC Warnings and Messages on page 3-54
for more information.You may decide not to lift the hood but to get service
help right away. SeeRoadside Assistance Program
on page 7-7.
If you do decide to lift the hood, make sure the vehicle
is parked on a level surface.
Then check to see if the engine cooling fan is running.
If the engine is overheating, the fan should be running.
If it is not, do not continue to run the engine and have the
vehicle serviced.
Notice:Engine damage from running your engine
without coolant is not covered by your warranty.
SeeOverheated Engine Protection Operating Mode
on page 5-41for information on driving to a safe
place in an emergency.
Notice:If the engine catches re while driving
with no coolant, the vehicle can be badly damaged.
The costly repairs would not be covered by the
vehicle warranty. SeeOverheated Engine Protection
Operating Mode on page 5-41for information on
driving to a safe place in an emergency.
5-39

If Steam Is Coming From Your Engine
{CAUTION:
Steam from an overheated engine can burn you
badly, even if you just open the hood. Stay away
from the engine if you see or hear steam coming
from it. Turn it off and get everyone away from the
vehicle until it cools down. Wait until there is no sign
of steam or coolant before you open the hood.
If you keep driving when the vehicles engine is
overheated, the liquids in it can catch re. You or
others could be badly burned. Stop the engine if
it overheats, and get out of the vehicle until the
engine is cool.
SeeOverheated Engine Protection Operating Mode
on page 5-41for information on driving to a safe
place in an emergency.
If No Steam Is Coming From Your
Engine
If an engine overheat warning is displayed but no
steam can be seen or heard, the problem may not be
too serious. Sometimes the engine can get a little too
hot when the vehicle:
Climbs a long hill on a hot day.
Stops after high-speed driving.
Idles for long periods in traffic.
If the overheat warning is displayed with no sign of
steam:
1. Turn the air conditioning off.
2. Turn the heater on to the highest temperature and
to the highest fan speed. Open the windows as
necessary.
3. If in a traffic jam, shift to N (Neutral) while stopped.
If it is safe to do so, pull off the road, shift to
P (Park) or N (Neutral) and let the engine idle.
5-40

If the temperature overheat gage is no longer in the
overheat zone or an overheat warning no longer
displays, the vehicle can be driven. Continue to drive
the vehicle slow for about 10 minutes. Keep a safe
vehicle distance from the car in front of you. If the
warning does not come back on, continue to drive
normally.
If the warning continues, pull over, stop, and park the
vehicle right away.
If there is no sign of steam, idle the engine for
three minutes while parked. If the warning is still
displayed, turn off the engine until it cools down.
Also, see “Overheated Engine Protection Operating
Mode” next in this section.Overheated Engine Protection
Operating Mode
This emergency operating mode lets the vehicle
be driven to a safe place, up to 50 miles (80 km),
in an emergency situation. If an overheated engine
condition exists and the messages COOLANT OVER
TEMPERATURE and REDUCED ENGINE POWER
are displayed, along with the check engine light, an
overheat protection mode which alternates ring groups
of cylinders helps prevent engine damage. In this mode,
there is a signicant loss in power and engine
performance.
Driving extended distances in the overheat protection
mode should be avoided.
Notice:After driving in the overheated engine
protection operating mode, to avoid engine damage,
allow the engine to cool before attempting any repair.
The engine oil will be severely degraded. Repair the
cause of coolant loss, change the oil and reset the oil
life system. SeeEngine Oil on page 5-20.
5-41

Brake Wear (Except ZR1)
This vehicle has disc brakes. Disc brake pads have
built-in wear indicators that make a high-pitched warning
sound when the brake pads are worn and new pads
are needed. The sound can come and go or be heard
all the time the vehicle is moving, except when applying
the brake pedal rmly.
{CAUTION:
The brake wear warning sound means that soon
the brakes will not work well. That could lead to an
accident. When the brake wear warning sound is
heard, have the vehicle serviced.
Notice:Continuing to drive with worn-out brake
pads could result in costly brake repair.
Some driving conditions or climates can cause a brake
squeal when the brakes are rst applied or lightly applied.
This does not mean something is wrong with the brakes.
Brake linings should always be replaced as complete
axle sets.
Brake Wear (ZR1 Only)
The ZR1 model does not have built-in brake pad wear
indicators and periodic visual inspection of the brake pads
is required to determine when to replace the brake pads.
Notice:Continuing to drive with worn-out brake
pads could result in costly brake repair.
Make sure that the brakes have been given
sufficient time to cool and then set the park brake.
Brake pads can be visually inspected through the
wheel by inspecting the outer brake pads at each
wheel.
Brake pads should be replaced when worn to
two mm of pad thickness. New pads are 10 mm thick.
In addition, brake pad inspection is required any time
the tires are removed.Front
Rear
5-46

The ZR1 also has an electronic brake pad wear sensor
system. When pads are worn, the CHANGE BRAKE
PADS message displays in the Driver Information Center.
SeeDIC Warnings and Messages on page 3-54.Some driving conditions or climates can cause a brake
squeal when the brakes are rst applied or lightly applied.
This does not mean something is wrong with the brakes.
Brake linings should always be replaced as complete
axle sets.
Brake Rotor Wear
ZR1 models have ceramic brake rotors. Rotors should
be visually inspected whenever the brake pads are
replaced. Rotors also need to be weighed before brake
pads are replaced to conrm that the rotor mass is
greater than the wear-out mass printed on the rotor.
The rotor can be reused if the weight of the rotor is above
the mass limit. Rotor inspection and weighing methods
can be found in the service manual. SeeService
Publications Ordering Information on page 7-15.
5-47

Battery
This vehicle has a maintenance free battery. When it is
time for a new battery, see your dealer/retailer for one
that has the replacement number shown on the original
battery’s label.
For battery replacement, see your dealer/retailer or the
service manual. To purchase a service manual, see
Service Publications Ordering Information on page 7-15.
Warning:Battery posts, terminals, and related
accessories contain lead and lead compounds,
chemicals known to the State of California to cause
cancer and reproductive harm. Wash hands after
handling.
Vehicle Storage
{CAUTION:
Batteries have acid that can burn you and gas that
can explode. You can be badly hurt if you are not
careful. SeeJump Starting on page 5-51for tips
on working around a battery without getting hurt.
Infrequent Usage: If the vehicle is driven infrequently,
remove the black, negative (−) cable from the battery.
This helps keep the battery from running down.
See “Power Window Initialization” inPower Windows on
page 2-17.
Extended Storage: For extended storage of the vehicle,
remove the black, negative (−) cable from the battery or
use a battery trickle charger. This helps maintain the
charge of the battery over an extended period of time.
5-50

Run-Flat Tires
This vehicle, when new, had run-at tires. There is no
spare tire, no tire changing equipment, and no place
to store a tire in the vehicle. Run-at tires perform
so well without any air that a Tire Pressure Monitor
System (TPMS) is used to alert you if a tire has
lost pressure.
{CAUTION:
When the low tire warning light is displayed on
the instrument panel cluster, your vehicle’s handling
capabilities will be reduced during severe
maneuvers. If you drive too fast, you could lose
control of your vehicle. You or others could be
injured. Do not drive over 55 mph (90 km/h)
when the low tire warning light is displayed.
Drive cautiously and check your tire pressures
as soon as you can.
If a tire goes at, you will not need to stop on the side of
the road to change the tire. You can just keep on driving.
The shorter the distance you drive and the slower thespeed, the greater the chance that the tire will not have
to be replaced. If you drive on a deated run-at tire
for 25 miles (40 km) or less and at speeds of 55 mph
(90 km/h) or less, there is a good chance that the tire
can be repaired. The tires on coupe, convertible and
Z06 models can operate effectively with no air pressure
for up to 100 miles (160 km) at speeds up to 55 mph
(90 km/h), but the tire would then have to be replaced.
The tires on ZR1 models can operate effectively with no
air pressure for up to 50 miles (80 km) at speeds up to
55 mph (90 km/h), but the tire would then have to be
replaced. When a tire is lled with air, it provides a
cushion between the road and the wheel. Because you
will not have this cushion when driving on a deated tire,
try to avoid potholes that could damage your wheel and
require replacement of it.
Some road hazards can damage a tire beyond repair.
This damage could occur even before you have driven
on the tire in a deated condition. When a tire has
been damaged, or if you have driven any distance
on a run-at tire, check with an authorized run-at tire
service center to determine whether the tire can be
repaired or should be replaced. To maintain your
vehicle’s run-at feature, all replacement tires must
be self-supporting tires. As soon as possible, contact
the nearest authorized GM or run-at servicing
facility for inspection and repair or replacement.
5-69

Federal Communications
Commission (FCC) and Industry
and Science Canada
The Tire Pressure Monitor System (TPMS) operates
on a radio frequency and complies with Part 15 of the
FCC Rules. Operation is subject to the following two
conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received,
including interference that may cause undesired
operation.
The TPMS operates on a radio frequency and complies
with RSS-210 of Industry and Science Canada.
Operation is subject to the following two conditions:
1. This device may not cause interference.
2. This device must accept any interference received,
including interference that may cause undesired
operation of the device.
Changes or modications to this system by other than
an authorized service facility could void authorization to
use this equipment.
Tire Pressure Monitor Operation
This vehicle may have a Tire Pressure Monitor
System (TPMS). The TPMS is designed to warn the
driver when a low tire pressure condition exists. TPMS
sensors are mounted onto each tire and wheel assembly
on your vehicle. The TPMS sensors monitor the air
pressure in the vehicle’s tires and transmits the tire
pressure readings to a receiver located in the vehicle.
When a low tire pressure
condition is detected, the
TPMS illuminates the low
tire pressure warning light,
located in the instrument
panel cluster.
At the same time a message to check the pressure in
a specic tire appears on the Driver Information Center
(DIC) display. The low tire pressure warning light and the
DIC warning message appear at each ignition cycle until
the tires are inated to the correct ination pressure.
Using the DIC, tire pressure levels can be viewed by
the driver. For additional information and details about
the DIC operation and displays seeDIC Operation and
Displays on page 3-49andDIC Warnings and Messages
on page 3-54.
5-74

The low tire pressure warning light may come on in
cool weather when the vehicle is rst started, and then
turn off as you start to drive. This could be an early
indicator that the air pressure in the tire(s) are getting
low and need to be inated to the proper pressure.
A Tire and Loading Information label, attached to
your vehicle, shows the size of your vehicle’s original
equipment tires and the correct ination pressure for
your vehicle’s tires when they are cold. SeeLoading the
Vehicle on page 4-22, for an example of the Tire and
Loading Information label and its location on your vehicle.
Also seeInflation - Tire Pressure on page 5-70for
additional information.
Your vehicle’s TPMS can warn you about a low tire
pressure condition but it does not replace normal
tire maintenance. SeeTire Inspection and Rotation on
page 5-76,When It Is Time for New Tires on page 5-77,
andTires on page 5-62.
Notice:Liquid tire sealants could damage the Tire
Pressure Monitor System (TPMS) sensors. Sensor
damage caused by using a tire sealant is not covered
by your warranty. Do not use liquid tire sealants.TPMS Malfunction Light and Message
The TPMS will not function properly if one or more of
the TPMS sensors are missing or inoperable. When the
system detects a malfunction, the low tire warning light
ashes for about one minute and then stays on for the
remainder of the ignition cycle. A DIC warning message
is also displayed. The low tire warning light and DIC
warning message come on at each ignition cycle until
the problem is corrected. Some of the conditions that
can cause the malfunction light and DIC message to
come on are:
The TPMS sensor matching process was not done
or not completed successfully. The DIC message
should go off after successfully completing the
sensor matching process.
One or more TPMS sensors are missing or
damaged. Under these conditions the TPMS
malfunction light (low tire warning light) comes on,
and at the same time the DIC message is displayed.
The DIC message and TPMS malfunction light
should go off once the TPMS sensors are installed
and the sensor matching process is performed
successfully.
5-75

{CAUTION:
If you use bias-ply tires on the vehicle, the
wheel rim anges could develop cracks after
many miles of driving. A tire and/or wheel
could fail suddenly, causing a crash. Use
only radial-ply tires with the wheels on the
vehicle.
If you must replace your vehicle’s tires with those that
do not have a TPC Spec number, make sure they are the
same size, load range, speed rating, and construction
type (radial and bias-belted tires) as your vehicle’s
original tires.
Vehicles that have a tire pressure monitoring system
could give an inaccurate low-pressure warning if
non-TPC Spec rated tires are installed on it. Non-TPC
Spec rated tires may give a low-pressure warning that is
higher or lower than the proper warning level you would
get with TPC Spec rated tires. SeeTire Pressure Monitor
System on page 5-73.
Your vehicle’s original equipment tires are listed on
the Tire and Loading Information label. SeeLoading the
Vehicle on page 4-22, for more information about the Tire
and Loading Information label and its location on your
vehicle.
Different Size Tires and Wheels
If you add wheels or tires that are a different size than
your original equipment wheels and tires, this may affect
the way your vehicle performs, including its braking, ride
and handling characteristics, stability, and resistance
to rollover. Additionally, if your vehicle has electronic
systems such as, antilock brakes, traction control, and
electronic stability control, the performance of these
systems can be affected.
{CAUTION:
If you add different sized wheels, your vehicle may
not provide an acceptable level of performance and
safety if tires not recommended for those wheels
are selected. You may increase the chance that you
will crash and suffer serious injury. Only use GM
specic wheel and tire systems developed for your
vehicle, and have them properly installed by a GM
certied technician.
SeeBuying New Tires on page 5-78andAccessories
and Modifications on page 5-3for additional information.
5-79