service CHEVROLET EXPRESS 1996 1.G User Guide

Downloaded from www.Manualslib.com manuals search engine If the Light Is Flashing Are you low on fuel?
The following may prevent more serious damage
to
your vehicle:
0 Reduce vehicle speed.
0 Avoid hard accelerations.
0 Avoid steep uphill grades.
If towing a trailer, reduce the amount of cargo being
hauled as soon as
it is possible.
If the light stops flashing and remains on steady, see
--IT
the Light Is On Steady” following.
If the light continues to flash, when
it is safe to do so,
stop the vehicle. Put your vehicle in PARK (P). Turn the
key off, wait at least
10 seconds and restart the engine.
If the light remains on steady, see “If the Light
Is On
Steady” following. If the light is still flashing follow the
previous steps, and drive the vehicle to your dealer or
qualified service center for service.
If the Light Is On Steady
You may be able to correct the emission system
malfunction by considering
the following:
Did
you just drive through a deep puddle of water?
If
so, your electrical system may be wet. The condition
will usually be corrected when
the electrical system
dries
out. A few driving trips should turn the light off. As
your engine starts
to run out of fuel, your engine may
not run
as efficiently as designed since small amounts of
air are sucked
into the fuel line causing a misfire. The
system can detect this. Adding fuel should correct this
condition. Make sure to install the fuel cap properly.
It
will take a few driving trips to turn the light off.
Have you recently changed brands
of fuel?
If
so, be sure to fuel your vehicle with quality fuel (see
“Fuel”
in the Index). Poor fuel quality will cause your
engine not to run as efficiently as designed. You may
notice
this as stalling after start-up, stalling when you put
the vehicle into gear, misfiring, hesitation on acceleration
or stumbling
on acceleration. (These conditions may go
away once the engine is warmed up.) This will be
detected by the system and cause the light
to turn on.
If you experience this condition, change the fuel brand
you use. It will require at least one full tank of the
proper fuel to turn the light off.
If none of the above steps have made the light turn off,
have your dealer or qualified service center check the
vehicle. Your dealer has the proper test equipment and
diagnostic tools to
fix any mechanical or electrical
problems that may have developed.
2-51

Downloaded from www.Manualslib.com manuals search engine Oil Pressure Gage
The oil pressure gage
pressure
in psi (pounds
shows
the engine oil
per square inch) when the
engine is running. Canadian
vehicles indicate pressure
in kPa (kilopascals).
OIL 93
Oil pressure may vary with engine speed, outside
temperature and oil viscosity, but readings above the
low pressure zone indicate the normal operating range.
A reading in the low pressure zone may be caused by a
dangerously low
oil level or other problem causing low
oil pressure. Check your oil as soon as possible.
A C -1TION:
Don't keep driving if the oil pressure is low. If
you do, your engine can become so hot that it
catches fire. You
or others could be burned.
Check your oil
as soon as possible and have your
vehicle serviced.
NOTICE:
Damage to your engine from neglected oil
problems can be costly and is not covered by
your warranty.
2-52

Downloaded from www.Manualslib.com manuals search engine Voltmeter
W
VOLTS
When your engine is not
running, but the ignition is
on (in the RUN position),
this gage shows your
battery’s state of charge
in DC volts.
When the engine is running, the gage shows the
condition of the charging system. Readings between
the low and high warning zones indicate the normal
operating range.
Readings in the low warning zone may occur when a
large number
of electrical accessories are operating in
the vehicle and the engine is left at an idle for an
extended period. This condition is normal since the charging
system is not able to provide full power at
engine idle.
As engine speeds are increased, this
condition should correct itself as higher engine speeds
allow the charging system to create maximum power.
You can only drive for a short time with the reading in
either warning zone.
If you must drive, turn off all
unnecessary accessories.
Readings in either warning zone indicate a possible
problem in the electrical system. Have the vehicle
serviced as
soon as possible.
Electronic Road-Speed Governor
(Gasoline Engines)
This optional system automatically controls vehicle top
speed. The system controller receives a signal from the
vehicle speed sensor and reduces power when
the
vehicle speed reaches the maximum 65 mph (105 km/h)
governed speed.
2-55

Downloaded from www.Manualslib.com manuals search engine Center High-Mounted Stoplamp
Your vehicle’s center high-mounted stoplamp is located
above the rear doors at the center
of the vehicle.
If items are loaded on the roof of the vehicle, as in a
luggage carrier, care should be taken not to block or
damage the center high-mounted stoplamp unit.
If you tow a trailer that is equipped with provisions for
a center high-mounted stoplamp, see your
GM dealer
‘for instructions on how to make it operate with your
vehicle’s electrical system.
As with any electrical system
modification, have the work Derformed by
a qualified
electrical service person.
2-56

Downloaded from www.Manualslib.com manuals search engine Care of Your Cassette Tape Player
A tape player that is not cleaned regularly can cause
reduced sound quality, ruined cassettes or a damaged
mechanism. Cassette tapes should be stored in their
cases away from contaminants, direct sunlight and
extreme heat. If they aren’t, they may
not operate
properly or may cause failure of the tape player.
Your tape player should be cleaned regularly after every
50 hours of use. Your radio may display CLN to indicate
that
you have used your tape player for 50 hours without
resetting the tape clean timer.
If you notice a reduction in
sound quality, try a known good cassette to see if the tape
or the tape player is at fault. If this other cassette has no
improvement
in sound quality, clean the tape player.
Cleaning may be done with a scrubbing action,
non-abrasive cleaning cassette with pads which scrub
the tape head as the hubs
of the cleaner cassette turn. It
is normal for the cassette to eject while cleaning. Insert
the cassette at least three times to ensure thorough
cleaning.
A scrubbing action cleaning cassette is
available through your
GM dealer You
may
also choose a non-scrubbing action, wet-type
cleaner which uses a cassette with
a fabric belt to clean
the tape head. This type
of cleaning cassette will not
eject, It may not clean as thoroughly as the scrubbing
type cleaner.
Cassettes are subject
to wear and the sound quality may
degrade over time. Always make sure that the cassette
tape is
in good condition before you have your tape
player serviced.
Care of Your Compact Discs
Handle discs carefully. Store them in their original cases
or other protective cases and away from direct sunlight
and dust.
If the surface of a disc is soiled, dampen a
clean, soft cloth in a mild, neutral detergent solution and
clean it, wiping from
the center to the edge.
Be sure never to touch
the signal surface when handling
discs. Pick up discs by grasping the outer edges
or the
edge
of the hole and the outer edge.
3-28

Downloaded from www.Manualslib.com manuals search engine Once you are moving on the freeway, make certain
you allow a reasonable following distance. Expect to
move slightly slower
at night.
When
you want to leave the freeway, move to the
proper lane well in advance. If
you miss your exit, do
not, under
any circumstances, stop and back up. Drive
on
to the next exit.
The exit ramp can be curved, sometimes quite sharply.
The exit speed is usually posted.
Reduce your speed according to your speedometer,
not
to your sense of motion. After driving for any distance
at higher speeds,
you may tend to think you are going
slower than you actually are.
Before Leaving on a Long Trip
Make sure you’re ready. Try to be well rested. If you
must start when you’re
not fresh -- such as after a day’s
work
-- don’t plan to make too many miles that first part
of the journey. Wear comfortable clothing and shoes you
can easily drive in.
Is your vehicle ready for a long trip? If you keep it
serviced and maintained, it’s ready to
go. If it needs
service, have
it done before starting out. Of course,
you’ll find experienced and able service experts in GM
dealers all across North America. They’ll be ready and
willing to help
if you need it.
Here are some things
you can check before a trip:
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0
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Windshield Washer Fluid: Is the reservoir full? Are
all windows clean inside and outside?
Wiper Blades: Are they in good shape?
Fuel, Engine Oil, Other Fluids: Have you checked
all levels?
Lamps: Are they all working? Are the lenses clean?
Tires: They are vitally important to a safe,
trouble-free trip. Is the tread good enough for
long-distance driving? Are the tires all inflated
to the
recommended pressure?
Weather Forecasts: What’s the weather outlook
along your route? Should
you delay your trip a short
time to avoid
a major storm system‘?
Maps: Do you have up-to-date maps?
4-20

Downloaded from www.Manualslib.com manuals search engine Highway Hypnosis
Is there actually such a condition as “highway
hypnosis”? Or
is it just plain falling asleep at the
wheel? Call it highway hypnosis, lack
of awareness,
or whatever.
There
is something about an easy stretch of road with
the same scenery, along with the hum
of the tires on
the road, the drone of the engine, and the rush of the
wind against
the vehicle that can make you sleepy.
Don’t
let it happen to you! If it does, your vehicle can
leave the road
in less than a second, and you could
crash and be injured.
What can
you do about highway hypnosis‘? First, be
aware that
it can happen.
Then here are some tips:
0 Make sure your vehicle is well ventilated, with a
comfortably
cool interior.
Keep your eyes moving. Scan the road ahead and
to the sides. Check your mirrors and your
instruments frequently.
If you get sleepy, pull off the road into a rest, service
or parking area and take
a nap, get some exercise, or
both. For safety, treat drowsiness on
the hinhway as
an emergency.
Hill and Mountain Roads
Driving on steep hills or mountains is different from
driving in flat
or rolling terrain.
If you drive regularly in steep country, or if you’re
planning to visit there, here are some tips that can make
your trips safer and more enjoyable.
4-21

Downloaded from www.Manualslib.com manuals search engine When You Are Ready to Leave After
Parking on a
Hill
1. Apply your regular brakes and hold the pedal down
while you:
Start your engine;
Shift into a gear; and
Release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the chocks.
4. Stop and have someone pick up and store the chocks.
Main ~ mr ~ ce When Trailer Towing
Your vehicle will need service more often when you’re
pulling a trailer. See the Maintenance Schedule for more
on this. Things that are especially important in trailer
operation are automatic transmission fluid (don’t
overfill), engine oil, axle lubricant, belt, cooling system
and brake adjustment. Each
of these is covered in this
manual, and the Index will help you find them quickly.
If you’re trailering, it’s a good idea
to review these
sections before
you start your trip.
Check periodically to see that all hitch nuts and bolts
are tight.
Trailer Wiring Harness
The eight-wire harness, if you have one, is stored under
your vehicle along the rear frame crossmember. It is
wrapped and bound with a plastic strap. The harness has
a 30-amp battery feed and no connector, and
you should
have a qualified electrical service person wire your
harness for
you. Attach the harness to the trailer, then
tape or strap
it to your vehicle’s frame rail. Be sure you
leave it loose enough so the wiring doesn’t bend or
break, but not
so loose that it drags on the ground.
Store the harness in its original place. Wrap the harness
together and tie it neatly
so it won’t be damaged.
The five-wire harness, if you have one, is stored inside
the vehicle at
the passenger side rear corner, behind the
jack. This should be wired by a qualified electrical
service person.
It must be routed out of your vehicle
between the rear door and the floor, with enough of the
harness left on both sides
so that the trailer or the body
won’t pull
it.
Store the harness in its original place. Wrap the harness
together and tie it neatly
so it won’t be damaged.
4-37

Downloaded from www.Manualslib.com manuals search engine 7. Don’t let the other end
touch metal. Connect
it
to the positive (+)
terminal of the good
battery. Use a remote
positive
(+) terminal if
the vehicle has one.
8. Now connect the black
negative
(-) cable to
the good battery’s
negative
(-) terminal.
Don’t let the other end touch anything
until the
next step.
9. Make your last connection away from the battery,
to the engine block, frame or other metal parts
of
your vehicle.
10. Now start the vehicle with the good battery and run
11. Try to start the vehicle with the dead battery.
the
engine for
a while.
If it won’t start after a few tries, it probably
needs service.
5-5

Downloaded from www.Manualslib.com manuals search engine 12. Remove the cables in reverse order to prevent
electrical shorting. Take care that they don’t touch
each other or any other metal.
I
- +
B
A. Engine Block, Frame, Heavy Metal Engine Part
B
. Good Battery
C. Dead Battery
Towing Your Vehicle
Try to have your GM dealer or a professional towing
service tow your vehicle. They can provide the right
equipment and know how to tow it without damage. See
“Roadside Assistance” in your Index.
If your vehicle has been changed since it was
factory-new, by adding things like fog lamps, aero skirting, or special tires and wheels, these things could
be damaged during towing.
Before you do anything, turn
on the hazard
warning flashers.
When you call, tell the towing service:
0 That your vehicle has rear wheel drive.
0 , The make, model and year of your vehicle.
0 Whether you can move the shift lever for
0 If there was an accident, what was damaged.
the transmission.