Rear axle CHEVROLET EXPRESS 2006 Owners Manual

Page 1 of 440

In Brief........................................................... 1-1
Instrument Panel
........................................ 1-2
Initial Drive Information
............................... 1-4
Vehicle Features
......................................1-14
Performance and Maintenance
...................1-16
Seats and Restraint System............................. 2-1
Head Restraints
......................................... 2-2
Front Seats
............................................... 2-2
Rear Seats
............................................... 2-6
Safety Belts
.............................................2-10
Child Restraints
.......................................2-30
Airbag System
.........................................2-60
Restraint System Check
............................2-80
Features and Controls..................................... 3-1
Keys
........................................................ 3-3
Doors and Locks
....................................... 3-9
Windows
.................................................3-16
Theft-Deterrent Systems
............................3-19
Starting and Operating Your Vehicle
...........3-22
Mirrors
....................................................3-42
Storage Areas
.........................................3-44Instrument Panel............................................. 4-1
Instrument Panel Overview
.......................... 4-3
Climate Controls
......................................4-15
Warning Lights, Gages, and Indicators
........4-20
Driver Information Center (DIC)
..................4-36
Audio System(s)
.......................................4-59
Driving Your Vehicle....................................... 5-1
Your Driving, the Road, and the Vehicle
....... 5-2
Towing
...................................................5-26
Service and Appearance Care.......................... 6-1
Service
..................................................... 6-3
Fuel
......................................................... 6-5
Checking Things Under the Hood
...............6-12
All-Wheel Drive
........................................6-49
Rear Axle
...............................................6-50
Front Axle
...............................................6-50
Noise Control System
...............................6-51
Bulb Replacement
....................................6-53
Windshield Wiper Blade Replacement
.........6-59
Tires
......................................................6-60
2010 Chevrolet Express Owner ManualM

Page 229 of 440

Your Driving, the Road, and the Vehicle............5-2
Defensive Driving...........................................5-2
Drunk Driving.................................................5-2
Control of a Vehicle........................................5-3
Braking.........................................................5-3
Antilock Brake System (ABS)...........................5-4
Braking in Emergencies...................................5-5
StabiliTrak
®System........................................5-5
Locking Rear Axle..........................................5-8
All-Wheel Drive (AWD) System.........................5-8
Steering........................................................5-8
Off-Road Recovery.......................................5-10
Passing.......................................................5-10
Loss of Control.............................................5-10Driving at Night............................................5-12
Driving in Rain and on Wet Roads..................5-13
Before Leaving on a Long Trip.......................5-14
Highway Hypnosis........................................5-14
Hill and Mountain Roads................................5-15
Winter Driving..............................................5-16
If Your Vehicle is Stuck in Sand, Mud,
Ice, or Snow.............................................5-18
Rocking Your Vehicle to Get It Out.................5-19
Loading the Vehicle......................................5-19
Towing..........................................................5-26
Towing Your Vehicle.....................................5-26
Recreational Vehicle Towing...........................5-26
Towing a Trailer...........................................5-30
Section 5 Driving Your Vehicle
5-1

Page 236 of 440

Locking Rear Axle
Vehicles with a locking rear axle can give more traction
on snow, mud, ice, sand or gravel. It works like a
standard axle most of the time, but when traction is low,
this feature will allow the rear wheel with the most
traction to move the vehicle.
All-Wheel Drive (AWD) System
If the vehicle has this feature, engine power is sent to
all four wheels when extra traction is needed. This is like
four-wheel drive, but there is no separate lever or
switch to engage or disengage the front axle. It is fully
automatic, and adjusts itself as needed for road
conditions.
Steering
Power Steering
If power steering assist is lost because the engine stops
or the system is not functioning, the vehicle can be
steered but it will take more effort.
Steering Tips
It is important to take curves at a reasonable speed.
Traction in a curve depends on the condition of the tires
and the road surface, the angle at which the curve is
banked, and vehicle speed. While in a curve, speed is
the one factor that can be controlled.
If there is a need to reduce speed, do it before entering
the curve, while the front wheels are straight.
Try to adjust the speed so you can drive through the
curve. Maintain a reasonable, steady speed. Wait
to accelerate until out of the curve, and then accelerate
gently into the straightaway.
5-8

Page 247 of 440

Rocking Your Vehicle to Get It Out
Turn the steering wheel left and right to clear the
area around the front wheels. Turn off any traction or
stability system. Shift back and forth between
R (Reverse) and a forward gear, spinning the wheels as
little as possible. To prevent transmission wear, wait
until the wheels stop spinning before shifting gears.
Release the accelerator pedal while shifting, and press
lightly on the accelerator pedal when the transmission
is in gear. Slowly spinning the wheels in the forward and
reverse directions causes a rocking motion that could
free the vehicle. If that does not get the vehicle out after
a few tries, it might need to be towed out. If the
vehicle does need to be towed out, seeTowing Your
Vehicle on page 5-26.
Loading the Vehicle
It is very important to know how much weight your
vehicle can carry. This weight is called the vehicle
capacity weight and includes the weight of all
occupants, cargo, and all nonfactory-installed
options. Two labels on your vehicle show how much
weight it was designed to carry, the Tire and
Loading Information label and the Certification/Tire
label.
{WARNING:
Do not load the vehicle any heavier than the
Gross Vehicle Weight Rating (GVWR), or
either the maximum front or rear Gross Axle
Weight Rating (GAWR). If you do, parts on the
vehicle can break, and it can change the way
your vehicle handles. These could cause you
to lose control and crash. Also, overloading
can shorten the life of the vehicle.
5-19

Page 248 of 440

Tire and Loading Information Label
A vehicle specific Tire and Loading Information
label is attached to the center pillar (B-pillar).
With the driver door open, you will find the
label attached below the door lock post (striker).The tire and loading information label shows the
number of occupant seating positions (A), and the
maximum vehicle capacity weight (B) in kilograms
and pounds.
The Tire and Loading Information label also shows
the size of the original equipment tires (C) and
the recommended cold tire inflation pressures (D).
For more information on tires and inflation see
Tires on page 6-60andInation - Tire Pressure on
page 6-68.
There is also important loading information on the
vehicle Certification/Tire label. It tells you the
Gross Vehicle Weight Rating (GVWR) and
the Gross Axle Weight Rating (GAWR) for the
front and rear axle. See “Certification/Tire Label”
later in this section.
Label Example
5-20

Page 252 of 440

Certication/Tire Label
A vehicle specific Certification/Tire label is found on
the rear edge of the driver door. The label shows
the size of your vehicle’s original tires and the
inflation pressures needed to obtain the grossweight capacity of your vehicle. This is called Gross
Vehicle Weight Rating (GVWR). The GVWR
includes the weight of the vehicle, all occupants,
fuel, and cargo.
The Certification/Tire label also tells you the
maximum weights for the front and rear axles,
called Gross Axle Weight Rating (GAWR). To find
out the actual loads on your front and rear
axles, you need to go to a weigh station and
weigh your vehicle. Your dealer can help you with
this. Be sure to spread out your load equally on
both sides of the centerline.
Never exceed the GVWR for your vehicle, or the
GAWR for either the front or rear axle.
If there is a heavy load, it should be spread out.
5-24

Page 253 of 440

{WARNING:
Do not load the vehicle any heavier than the
Gross Vehicle Weight Rating (GVWR), or
either the maximum front or rear Gross Axle
Weight Rating (GAWR). If you do, parts on the
vehicle can break, and it can change the way
your vehicle handles. These could cause you
to lose control and crash. Also, overloading
can shorten the life of the vehicle.
{WARNING:
Things you put inside your vehicle can strike
and injure people in a sudden stop or turn, or
in a crash.
•Put things in the cargo area of your
vehicle. Try to spread the weight evenly.
•Never stack heavier things, like
suitcases, inside the vehicle so that some
of them are above the tops of the seats.
•Do not leave an unsecured child restraint
in your vehicle.
•When you carry something inside the
vehicle, secure it whenever you can.
•Do not leave a seat folded down unless
you need to.
5-25

Page 263 of 440

Do not exceed the maximum allowable tongue weight
for the vehicle. Choose the shortest hitch extension that
will position the hitch ball closest to the vehicle. This
will help reduce the effect of trailer tongue weight on the
rear axle.
After loading the trailer, weigh the trailer and then the
tongue, separately, to see if the weights are proper.
If they are not, adjustments might be made by moving
some items around in the trailer.
Trailering may be limited by the vehicle’s ability to carry
tongue weight. Tongue weight cannot cause the
vehicle to exceed the GVWR (Gross Vehicle Weight
Rating) or the RGAWR (Rear Gross Axle Weight
Rating). The effect of additional weight may reduce the
trailering capacity more than the total of the additional
weight.Consider the following example:
A vehicle model base weight is 5,500 lbs (2 495 kg);
2,800 lbs (1 270 kg) at the front axle and 2,700 lbs
(1 225 kg) at the rear axle. It has a GVWR of 7,200 lbs
(3 266 kg), a RGAWR of 4,000 lbs (1 814 kg) and a
GCWR (Gross Combination Weight Rating) of
14,000 lbs (6 350 kg). The trailer rating should be:
Expect tongue weight to be at least 10 percent of trailer
weight (850 lbs (386 kg)) and because the weight is
applied well behind the rear axle, the effect on the rear
axle is greater than just the weight itself, as much as
1.5 times as much. The weight at the rear axle could be
850 lbs (386 kg) X 1.5 = 1,275 lbs (578 kg). Since the
rear axle already weighs 2,700 lbs (1 225 kg), adding
1,275 lbs (578 kg) brings the total to 3,975 lbs (1 803 kg).
This is very close to, but within the limit for RGAWR as
well. The vehicle is set to trailer up to 8,500 lbs
(3 856 kg).
5-35

Page 264 of 440

If the vehicle has many options and there is a front seat
passenger and two rear seat passengers with some
luggage and gear in the vehicle as well. 300 lbs (136 kg)
could be added to the front axle weight and 400 lbs
(181 kg) to the rear axle weight. The vehicle now weighs:
Weight is still below 7,200 lbs (3 266 kg) and you might
think 700 additional pounds (318 kg) should be
subtracted from the trailering capacity to stay within
GCWR limits. The maximum trailer would only be
7,800 lbs (3 538 kg). You may go further and think the
tongue weight should be limited to less than 1,000 lbs
(454 kg) to avoid exceeding GVWR. But the effect on the
rear axle must still be considered. Because the rear axle
now weighs 3,100 lbs (1 406 kg), 900 lbs (408 kg) can be
put on the rear axle without exceeding RGAWR. The
effect of tongue weight is about 1.5 times the actual
weight. Dividing the 900 lbs (408 kg) by 1.5 leaves only
600 lbs (272 kg) of tongue weight that can be handled.
Since tongue weight is usually at least 10 percent of total
loaded trailer weight, expect that the largest trailer the
vehicle can properly handle is 6,000 lbs (2 721 kg).It is important that the vehicle does not exceed any of
its ratings — GCWR, GVWR, RGAWR, Maximum Trailer
Rating or Tongue Weight. The only way to be sure it
is not exceeding any of these ratings is to weigh
the vehicle and trailer.
Total Weight on the Vehicle’s Tires
Be sure the vehicle’s tires are inflated to the upper limit
for cold tires. These numbers can be found on the
Certification label at the rear edge of the driver’s door or
seeLoading the Vehicle on page 5-19. Make sure not
to go over the GVW limit for the vehicle, or the GAWR,
including the weight of the trailer tongue. If using a
weight distributing hitch, make sure not to go over the
rear axle limit before applying the weight distribution
spring bars.
Hitches
It is important to have the correct hitch equipment.
Crosswinds, large trucks going by and rough roads are
a few reasons why the right hitch is needed.
5-36

Page 271 of 440

Service............................................................6-3
Accessories and Modifications..........................6-3
California Proposition 65 Warning.....................6-4
California Perchlorate Materials Requirements.....6-4
Doing Your Own Service Work.........................6-4
Adding Equipment to the Outside of
the Vehicle.................................................6-5
Fuel................................................................6-5
Gasoline Octane............................................6-6
Gasoline Specifications....................................6-6
California Fuel...............................................6-6
Additives.......................................................6-7
Fuel E85 (85% Ethanol)..................................6-8
Fuels in Foreign Countries...............................6-9
Filling the Tank............................................6-10
Filling a Portable Fuel Container.....................6-12
Checking Things Under the Hood....................6-12
Hood Release..............................................6-13
Engine Compartment Overview.......................6-14
Engine Oil...................................................6-15
Engine Oil Life System..................................6-18
Engine Air Cleaner/Filter................................6-20
Automatic Transmission Fluid
(4-Speed Transmission)..............................6-21
Automatic Transmission Fluid
(6-Speed Transmission)..............................6-24Cooling System............................................6-28
Engine Coolant.............................................6-29
Engine Overheating.......................................6-35
Engine Fan Noise.........................................6-37
Power Steering Fluid.....................................6-38
Windshield Washer Fluid................................6-39
Brakes........................................................6-40
Battery........................................................6-43
Jump Starting...............................................6-44
All-Wheel Drive.............................................
.6-49
Rear Axle.......................................................6-50
Front Axle......................................................6-50
Noise Control System.....................................6-51
Tampering with Noise Control System
Prohibited.................................................6-51
Bulb Replacement..........................................6-53
Halogen Bulbs..............................................6-53
Headlamps..................................................6-53
Front Turn Signal, Sidemarker and
Parking Lamps..........................................6-55
Center High-Mounted Stoplamp (CHMSL).........6-56
Taillamps.....................................................6-56
License Plate Lamp......................................6-58
Replacement Bulbs.......................................6-58
Windshield Wiper Blade Replacement..............6-59
Section 6 Service and Appearance Care
6-1

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