engine CHEVROLET EXPRESS 2007 Owners Manual

Mini Fuse Usage
3 Right Stop/Turn Trailer
4 Spare
5 Spare
6 Fuel System Control Module Ignition
7 Body Control Module 5
8 Body Control Module 7
9 Body Control Module 4
10 Instrument Panel Cluster
11 Trailer Wiring
12 Spare
13 Brake Switch
14 Windshield Washer
16 Horn
17 Transmission
18 Air Conditioning Compressor
19 Engine Control Module Battery
20 Spare
21 Left Stop/Turn Trailer
22 Spare
23 Spare
24 Fuel Pump
25 Auxiliary Power Outlet
26 Body Control Module 3
6-113

Mini Fuse Usage
27 Special Equipment Option
28 Airbag
29 Steering Wheel Sensor
30Engine Control Module Ignition/
Glow Plug Module
31Transmission Control Module
Ignition
32Transmission Control Module
Battery
33 Spare
34 Spare
35 Fuel Operated Heater Module
36 Spare
51 Left high Beam Headlamp
52 Right High Beam Headlamp
53 Left Low Beam Headlamp
54 Right Low Beam Headlamp
55 Wiper
56 Canister Vent Solenoid
58 Body Control Module 2
59 Body Control Module 1Mini Fuse Usage
61 Spare
62 Oxygen Sensor 2 (Post)
63 Fan Clutch (EV)
64 Mass Air Flow/Canister/LAMBDA
65 Odd Ignition/Injectors
66Daytime Running Lamps 2
(LOLVL-V22)
67Daytime Running Lamps 1
(LOLVL-V22)
68 Auxiliary Stop Lamps
69 Spare
70 Spare
71 Fuel Heater
72 Body Control Module 6
73 Lighter/Data Link Connection
75 V6 Fuel Injectors
76 Spare
77 Oxygen Sensor 2 (Pre)
78 Engine Control Module Powertrain
79 Even Ignition/Injectors
6-114

J-Case Fuse Usage
1 ABS Motor
2 ABS Module
41 Spare
42 Trailer Wiring
43 Fan High
44 Starter Solenoid
45 Engine Control Module/Powertrain
46 Fuel System Control Module Battery
47 Fan Lo
74 Front BlowerRelay Usage
15 Run/Crank
37 Spare
38 Fuel Pump
39 Crank
40 Air Conditioning Compressor
48 Fan High
49 Powertrain
50 Fan Clutch (EV)
57 Fan Low
60 Fan Control
6-115

Capacities and Specications
If your vehicle has the DURAMAX Diesel engine, see the DURAMAX Diesel manual for more information.
The following approximate capacities are given in metric and English conversions. SeeRecommended Fluids and
Lubricants on page 7-12for more information.
ApplicationCapacities
Metric English
Air Conditioning Refrigerant R134aFor the air conditioning system refrigerant charge
amount, see the refrigerant caution label located
under the hood. See your dealer/retailer for more
information.
Cooling System without Rear Heat
4.3L V6 9.5 L 10.0 qt
4.8L V8, 5.3L V8 11.8 L 12.4 qt
6.0L V8 13.1 L 13.8 qt
Cooling System with Rear Heat
4.3L V6 12.3 L 13.0 qt
4.8L V8, 5.3L V8 14.6 L 15.4 qt
6.0L V8 16.1 L 17.0 qt
Engine Oil with Filter
4.3L V6 4.3 L 4.5 qt
4.8L V8, 5.3L V8, 6.0L V8 5.7 L 6.0 qt
6-116

ApplicationCapacities
Metric English
Fuel Tank
Cutaway (Optional Tank)* 215.7 L 57.0 gal
Cutaway (Standard Tank) 124.9 L 33.0 gal
Passenger and Cargo 117.3 L 31.0 gal
* 159 inch (4 039 mm) wheelbase or 177 inch (4 496 mm) wheelbase only
Transmission Fluid (Pan Removal and Filter Replacement)
4-SPD 4L60-E 4.7 L 5.0 qt
6-SPD 6L90 6.0 L 6.3 qt
Wheel Nut Torque 190Y140 ft lb
All capacities are approximate. When adding, be sure to fill to the approximate level, as recommended in this
manual. Recheck fluid level after filling.
Engine Specications
Engine VIN Code Transmission Spark Plug Gap
4.3L V6 X Automatic 1.52 mm (0.060 in)
4.8L V8 A Automatic 1.01 mm (0.040 in)
5.3L V8 4 Automatic 1.01 mm (0.040 in)
6.0L V8 G Automatic 1.01 mm (0.040 in)
6-117

Maintenance Schedule......................................7-2
Introduction...................................................7-2
Scheduled Maintenance...................................7-3
Owner Checks and Services..........................7-10Recommended Fluids and Lubricants...............7-12
Maintenance Replacement Parts.....................7-14
Engine Drive Belt Routing..............................7-15
Maintenance Record.....................................7-16
Section 7 Maintenance Schedule
7-1

Maintenance Schedule
Introduction
This maintenance section applies to vehicles with a
gasoline engine. For diesel engine vehicles, see
the maintenance schedule section in the DURAMAX
Diesel manual.
Notice:Maintenance intervals, checks, inspections,
recommended uids, and lubricants are necessary
to keep this vehicle in good working condition.
Damage caused by failure to follow scheduled
maintenance might not be covered by the vehicle
warranty.
Proper vehicle maintenance helps to keep the vehicle in
good working condition, improves fuel economy, and
reduces vehicle emissions for better air quality.
Because of all the different ways people use vehicles,
maintenance needs vary. The vehicle might need
more frequent checks and services. Please read the
information under Scheduled Maintenance. To keep the
vehicle in good condition, see your dealer/retailer.The maintenance schedule is for vehicles that:
•carry passengers and cargo within recommended
limits on the Tire and Loading Information label.
SeeLoading the Vehicle on page 5-19.
•are driven on reasonable road surfaces within legal
driving limits.
•use the recommended fuel. SeeGasoline Octane
on page 6-6.
{WARNING:
Performing maintenance work on a vehicle can be
dangerous. In trying to do some jobs, you can be
seriously injured. Do your own maintenance work
only if you have the required know-how and the
proper tools and equipment for the job. If you have
any doubt, see your dealer/retailer to have a
qualified technician do the work. SeeDoing Your
Own Service Work on page 6-4.
7-2

At your General Motors dealer/retailer, you can be
certain that you will receive the highest level of service
available. Your dealer /retailer has specially trained
service technicians, uses genuine GM replacement
parts, as well as, up to date tools and equipment
to ensure fast and accurate diagnostics.
The proper replacement parts, fluids, and lubricants to
use are listed inRecommended Fluids and Lubricants
on page 7-12andMaintenance Replacement Parts
on page 7-14. We recommend the use of genuine parts
from your dealer/retailer.
Rotation of New Tires
To maintain ride, handling, and performance of the
vehicle, it is important that the first rotation service
for new tires be performed when they have 8 000 to
13 000 km (5,000 to 8,000 miles). SeeTire Inspection
and Rotation on page 6-75.
Scheduled Maintenance
When the Change Engine Oil Soon
Message Displays
Change engine oil and filter. SeeEngine Oil on
page 6-15.An Emission Control Service.
When the Change Engine Oil Soon message displays,
service is required for the vehicle as soon as possible,
within the next 1 000 km/600 miles. If driving under the
best conditions, the engine oil life system might not
indicate the need for vehicle service for more than a year.
The engine oil and filter must be changed at least once a
year and the oil life system must be reset. Your dealer/
retailer has trained service technicians who will perform
this work and reset the system. If the engine oil life
system is reset accidentally, service the vehicle within
5 000 km/3,000 miles since the last service. Reset the oil
life system whenever the oil is changed. SeeEngine Oil
Life System on page 6-18.
7-3

When the Change Engine Oil Soon message displays,
certain services, checks, and inspections are required.
The services described for MaintenanceIshould be
performed at every engine oil change. The services
described for MaintenanceIIshould be performed when:
•MaintenanceIwas performed the last time the
engine oil was changed.
•It has been 10 months or more since the Change
Engine Oil Soon message has displayed or since the
last service.
MaintenanceI
•Change engine oil and filter. SeeEngine Oil on
page 6-15.An Emission Control Service.
•Engine coolant level check. SeeEngine Coolant on
page 6-29.
•Windshield washer fluid level check. SeeWindshield
Washer Fluid on page 6-39.
•Tire inflation check. SeeInation - Tire Pressure on
page 6-68.
•Tire wear inspection. SeeTire Inspection and
Rotation on page 6-75.
•Rotate tires. SeeTire Inspection and Rotation on
page 6-75.
•Fluids visual leak check (or every 12 months,
whichever occurs first). A leak in any system must
be repaired and the fluid level checked.
•Engine air cleaner filter inspection (vehicles driven
in dusty conditions only). SeeEngine Air
Cleaner/Filter on page 6-20.
•Brake system inspection (or every 12 months,
whichever occurs first).
7-4

MaintenanceII
•Perform all services described in MaintenanceI.
•Steering and suspension inspection. Visual
inspection for damaged, loose, or missing parts or
signs of wear.
•Lubricate the front suspension, kingpin bushings,
steering linkage, and rear driveline center splines.
•Engine cooling system inspection. Visual inspection
of hoses, pipes, fittings, and clamps and
replacement, if needed.
•Windshield wiper blade inspection for wear,
cracking, or contamination and windshield and wiper
blade cleaning, if contaminated. SeeWindshield
and Wiper Blades on page 6-106. Worn or damaged
wiper blade replacement. SeeWindshield Wiper
Blade Replacement on page 6-59.
•Body hinges and latches, key lock cylinders, folding
seat hardware, and rear compartment hinges,
linkage, and handle pivot points lubrication. See
Recommended Fluids and Lubricants on page 7-12.
More frequent lubrication may be required when
vehicle is exposed to a corrosive environment.
Applying silicone grease on weatherstrips with a
clean cloth makes them last longer, seal better, and
not stick or squeak.
•Restraint system component check. SeeChecking
the Restraint Systems on page 2-80.
•Automatic transmission fluid level check and adding
fluid, if needed. SeeAutomatic Transmission Fluid
(4-Speed Transmission) on page 6-21orAutomatic
Transmission Fluid (6-Speed Transmission) on
page 6-24.
•All-wheel drive vehicles: Transfer case fluid level
check and adding fluid, if needed.
7-5