heating CHEVROLET EXPRESS 2009 User Guide

TRANSMISSION HOT IDLE ENGINE
Notice:If you drive your vehicle while the
transmission uid is overheating and the
transmission temperature warning is displayed on
the instrument panel cluster and/or DIC, you
can damage the transmission. This could lead to
costly repairs that would not be covered by
your warranty. Do not drive your vehicle with
overheated transmission uid or while the
transmission temperature warning is displayed.
This message displays along with a chime if the
transmission fluid in the vehicle gets hot. Driving with the
transmission fluid temperature high can cause damage to
the vehicle. Stop the vehicle and let it idle to allow the
transmission to cool. This message clears and the chime
stops when the fluid temperature reaches a safe level.
TURN SIGNAL ON
This message displays and a chime sounds if a turn
signal is left on for 1.2 km (3/4 of a mile). Move the turn
signal/multifunction lever to the off position.
WAIT TO START
This message displays briefly when the theft-deterrent
system has initially found incorrect conditions within
the vehicle and is making a double check. If your vehicle
does not start soon after, try to start it again. If it still
does not start, have your vehicle serviced by your
dealer/retailer.
DIC Vehicle Customization
Your vehicle may have customization capabilities that
allow you to program certain features to one preferred
setting. Customization features can only be programmed
to one setting on the vehicle and cannot be programmed
to a preferred setting for two different drivers.
All of the customization options may not be available on
your vehicle. Only the options available will be
displayed on the DIC.
The default settings for the customization features were
set when your vehicle left the factory, but may have
been changed from their default state since then.
4-52

Backing Up
Hold the bottom of the steering wheel with one hand.
Then, to move the trailer to the left, move that hand
to the left. To move the trailer to the right, move your
hand to the right. Always back up slowly and, if possible,
have someone guide you.
Making Turns
Notice:Making very sharp turns while trailering
could cause the trailer to come in contact with the
vehicle. The vehicle could be damaged. Avoid
making very sharp turns while trailering.
When turning with a trailer, make wider turns than
normal. Do this so the trailer will not strike soft
shoulders, curbs, road signs, trees or other objects.
Avoid jerky or sudden maneuvers. Signal well in
advance.
Turn Signals When Towing a Trailer
The arrows on the instrument panel flash whenever
signaling a turn or lane change. Properly hooked up, the
trailer lamps also flash, telling other drivers the vehicle
is turning, changing lanes or stopping.When towing a trailer, the arrows on the instrument
panel flash for turns even if the bulbs on the trailer are
burned out. For this reason you may think other
drivers are seeing the signal when they are not. It is
important to check occasionally to be sure the
trailer bulbs are still working.
Driving On Grades
Reduce speed and shift to a lower gearbeforestarting
down a long or steep downgrade. If the transmission is
not shifted down, the brakes might have to be used so
much that they would get hot and no longer work well.
The vehicle can tow in D (Drive). Shift the transmission
to a lower gear if the transmission shifts too often
under heavy loads and/or hilly conditions.
When towing at high altitude on steep uphill grades,
consider the following: Engine coolant will boil at a lower
temperature than at normal altitudes. If the engine is
turned off immediately after towing at high altitude on
steep uphill grades, the vehicle may show signs similar to
engine overheating. To avoid this, let the engine run while
parked, preferably on level ground, with the automatic
transmission in P (Park) for a few minutes before turning
the engine off. If the overheat warning comes on, see
Engine Overheating on page 6-35.
5-40

Service............................................................6-3
Accessories and Modifications..........................6-3
California Proposition 65 Warning.....................6-4
California Perchlorate Materials Requirements.....6-4
Doing Your Own Service Work.........................6-4
Adding Equipment to the Outside of
the Vehicle.................................................6-5
Fuel................................................................6-5
Gasoline Octane............................................6-6
Gasoline Specifications....................................6-6
California Fuel...............................................6-6
Additives.......................................................6-7
Fuel E85 (85% Ethanol)..................................6-8
Fuels in Foreign Countries...............................6-9
Filling the Tank............................................6-10
Filling a Portable Fuel Container.....................6-12
Checking Things Under the Hood....................6-12
Hood Release..............................................6-13
Engine Compartment Overview.......................6-14
Engine Oil...................................................6-15
Engine Oil Life System..................................6-18
Engine Air Cleaner/Filter................................6-20
Automatic Transmission Fluid
(4-Speed Transmission)..............................6-21
Automatic Transmission Fluid
(6-Speed Transmission)..............................6-24Cooling System............................................6-28
Engine Coolant.............................................6-29
Engine Overheating.......................................6-35
Engine Fan Noise.........................................6-37
Power Steering Fluid.....................................6-38
Windshield Washer Fluid................................6-39
Brakes........................................................6-40
Battery........................................................6-43
Jump Starting...............................................6-44
All-Wheel Drive.............................................
.6-49
Rear Axle.......................................................6-50
Front Axle......................................................6-50
Noise Control System.....................................6-51
Tampering with Noise Control System
Prohibited.................................................6-51
Bulb Replacement..........................................6-53
Halogen Bulbs..............................................6-53
Headlamps..................................................6-53
Front Turn Signal, Sidemarker and
Parking Lamps..........................................6-55
Center High-Mounted Stoplamp (CHMSL).........6-56
Taillamps.....................................................6-56
License Plate Lamp......................................6-58
Replacement Bulbs.......................................6-58
Windshield Wiper Blade Replacement..............6-59
Section 6 Service and Appearance Care
6-1

How to Add Automatic Transmission
Fluid
Refer to the Maintenance Schedule to determine what
kind of transmission fluid to use. SeeRecommended
Fluids and Lubricants on page 7-12.
Using a funnel, add fluid down the transmission dipstick
tube only after checking the transmission fluid while it is
hot. A cold check is used only as a reference. If the fluid
level is low, add only enough of the proper fluid to bring
the level up to the HOT area for a hot check. It does not
take much fluid, generally less than one pint (0.5 L).
Do not overfill.
Notice:Use of the incorrect automatic transmission
uid may damage the vehicle, and the damages may
not be covered by the vehicle’s warranty. Always
use the automatic transmission uid listed in
Recommended Fluids and Lubricants on page 7-12.
•After adding fluid, recheck the fluid level as described
under “How to Check Automatic Transmission Fluid,”
earlier in this section.
•When the correct fluid level is obtained, push the
dipstick back in all the way; then flip the handle down
to lock the dipstick in place.
Automatic Transmission Fluid
(6-Speed Transmission)
When to Check and Change Automatic
Transmission Fluid
It is usually not necessary to check the transmission fluid
level. The only reason for fluid loss is a transmission
leak or overheating the transmission. If a small leak is
suspected, use the following procedures to check the
fluid level. However, if there is a large leak, then it may be
necessary to have the vehicle towed to a dealer/retailer
service department and have it repaired before driving
the vehicle further.
Change the fluid and filter at the intervals listed in
Scheduled Maintenance on page 7-3, and be sure
to use the transmission fluid listed inRecommended
Fluids and Lubricants on page 7-12.
6-24

WARNING: (Continued)
Do not run the engine if there is a leak. If you run
the engine, it could lose all coolant. That could
cause an engine fire, and you could be burned.
Get any leak fixed before you drive the vehicle.
Notice:Using coolant other than DEX-COOL may
cause premature engine, heater core, radiator and
fuel operated heater (FOH) corrosion. In addition, the
engine coolant may require changing sooner, at
30,000 miles (50 000 km) or 24 months, whichever
occurs rst. Any repairs would not be covered by
your warranty. Always use DEX-COOL (silicate-free)
coolant in your vehicle.
Engine Coolant
The cooling system in the vehicle is filled with
DEX-COOL®engine coolant. This coolant is designed
to remain in the vehicle for five years or 150,000 miles
(240 000 km), whichever occurs first.
The following explains the cooling system and how to
check and add coolant when it is low. If there is a problem
with engine overheating, seeEngine Overheating on
page 6-35.
6-29

7. By this time, the coolant level inside the radiator
filler neck may be lower. If the level is lower, add
more of the proper DEX-COOL
®coolant mixture
through the filler neck until the level reaches
the base of the filler neck.
8. Then replace the pressure cap. At any time during
this procedure if coolant begins to flow out of the
filler neck, reinstall the pressure cap.
Notice:If the pressure cap is not tightly installed,
coolant loss and possible engine damage may
occur. Be sure the cap is properly and tightly
secured.
Engine Overheating
If your vehicle has the DURAMAX Diesel engine, see
the DURAMAX Diesel manual for more information.
The vehicle has an indicator to warn of engine
overheating.
You will find an engine coolant temperature gage on
your vehicle’s instrument panel. SeeEngine Coolant
Temperature Gage on page 4-29for more information.You may decide not to lift the hood when this warning
appears, but instead get service help right away.
SeeRoadside Assistance Program on page 8-8.
If you do decide to lift the hood, make sure the vehicle
is parked on a level surface.
Then check to see if the engine cooling fans are
running. If the engine is overheating, both fans should
be running. If they are not, do not continue to run
the engine and have the vehicle serviced.
See if the engine cooling fan speed increases when idle
speed is doubled by pushing the accelerator pedal down.
If it does not, your vehicle needs service. Turn off the
engine.
Notice:Engine damage from running the engine
without coolant is not covered by the warranty.
Notice:If the engine catches re because of being
driven with no coolant, your vehicle can be badly
damaged. The costly repairs would not be covered
by the vehicle warranty.
6-35

Tires
Your new vehicle comes with high-quality tires
made by a leading tire manufacturer. If you ever
have questions about your tire warranty and where
to obtain service, see your vehicle Warranty
booklet for details. For additional information
refer to the tire manufacturer.
{WARNING:
Poorly maintained and improperly used tires
are dangerous.
•Overloading your vehicle’s tires can
cause overheating as a result of too
much flexing. You could have an air-out
and a serious accident. SeeLoading the
Vehicle on page 5-19.
WARNING: (Continued)
WARNING: (Continued)
•
Underinflated tires pose the same danger
as overloaded tires. The resulting accident
could cause serious injury. Check all tires
frequently to maintain the recommended
pressure. Tire pressure should be
checked when your vehicle’s tires are
cold. SeeInation - Tire Pressure on
page 6-68.
•Overinflated tires are more likely to be
cut, punctured, or broken by a sudden
impact — such as when you hit a pothole.
Keep tires at the recommended pressure.
•Worn, old tires can cause accidents.
If the tire’s tread is badly worn, or if your
vehicle’s tires have been damaged,
replace them.
6-60

Floor Console Fuse Block
The floor console fuse block is located under the
driver seat.
Mini-Fuse Usage
F1 Empty
F2 Steering Wheel Sensor
F3 Auxiliary Parking Lamps (Cut-Away)
F4 Front Park Lamps
F5 Trailer Park Lamps
F6 Upfitter Park Lamps
F7 Right Rear Park Lamp
F8 Left Rear Park Lamp
F9 Outside Rear View Mirror Switch
F10 Airbag/AOS
F11 Empty
F12 Empty
F13Heating, Ventilation and
Air Conditioning 2
F14Heating, Ventilation and
Air Conditioning 1
F15 Empty
F17 Outside Rear View Mirror Heater
F18 Rear Window Defogger
F19 Compass
F20 Radio/Chime
F21Remote Function Actuator/
Tire Pressure Monitor
6-111

Mini-Fuse Usage
F22Ignition Switch/Discrete Logic
Ignition Sensor (PK3)
F23 Instrument Panel Cluster
F25Heating, Ventilation and
Air Conditioning Control
F26 Auxiliary/Trailer Backup
F27 Tail Lamps Backup
F30 Upfitter Courtesy Lamps
F31 Front Door Lock
F32 Rear Door Lock
F33 Cargo Door Unlock
F34 Passenger Door Unlock
F35 Rear Passenger Door Unlock
F36 Driver Door Unlock
F37 Empty
F38 Empty
J-Case Fuse Usage
F16 Upfitter Auxiliary 1
F24 Empty
F28 Upfitter Auxiliary 2 Reading Lamps
F29 Rear Blower
Relays Usage
K1 Run (High Current Micro)
K2 Empty (High Current Micro)
K3 Park Lamps (High Current Micro)
K4Upfitter Auxiliary 2
(High Current Mini)
K5 Rear Defogger (High Current Micro)
K6Retained Accessory Power (RAP)
(High Current Micro)
Circuit Breaker Usage
CB1 Power Seats
CB2 Power Windows
Engine Compartment Fuse Block
The fuse block is located in the engine compartment on
the driver side of the vehicle.
Notice:Spilling liquid on any electrical components
on the vehicle may damage it. Always keep the
covers on any electrical component.
6-112

Child Restraints
Infants and Young Children...........................2-33
Lower Anchors and Tethers for Children..........2-42
Older Children.............................................2-30
Securing a Child Restraint in a Rear Seat
Position..................................................2-49
Securing a Child Restraint in the Right
Front Seat Position...........................2-52, 2-56
Systems.....................................................2-37
Where to Put the Restraint...........................2-40
Cigarette Lighter.............................................4-15
Circuit Breakers............................................6-110
Cleaning
Aluminum Wheels......................................6-107
Exterior Lamps/Lenses................................6-105
Fabric/Carpet............................................6-103
Finish Care...............................................6-106
Instrument Panel, Vinyl, and Other Plastic
Surfaces...............................................6-104
Interior.....................................................6-102
Tires........................................................6-107
Underbody Maintenance.............................6-108
Washing Your Vehicle.................................6-105
Weatherstrips............................................6-105
Windshield and Wiper Blades......................6-106
Climate Control System...................................4-15
Outlet Adjustment........................................4-17
Rear Air Conditioning and Heating System......4-18
Rear Heating System...................................4-18
Climate Controls.............................................1-13Clock, Setting.................................................4-60
Collision Damage Repair..................................8-13
Compass.......................................................4-42
Control of a Vehicle.......................................... 5-3
Coolant
Engine.......................................................6-29
Engine Temperature Gage............................4-29
Cooling System..............................................6-28
Courtesy Transportation Program......................8-11
Cruise Control.................................................. 4-6
Light..........................................................4-35
Customer Assistance......................................... 8-6
Offices......................................................... 8-6
Text Telephone (TTY) Users........................... 8-6
Customer Information
Service Publications Ordering Information........8-17
Customer Satisfaction Procedure........................ 8-2
D
Damage Repair, Collision.................................8-13
Data Recorders, Event....................................8-18
Daytime Running Lamps (DRL).........................4-10
Defensive Driving............................................. 5-2
Delayed Locking.............................................3-10
DIC Compass.................................................4-42
Disc, MP3......................................................4-72
Doing Your Own Service Work........................... 6-4
Dome Lamp Override......................................4-12
3