engine CHEVROLET EXPRESS CARGO VAN 2000 1.G Owners Manual

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6-59
Vehicle Identification Number (VIN)
This is the legal identifier for your vehicle. It appears on
a plate in the front corner of the instrument panel, on the
driver's side. You can see it if you look through the
windshield from outside your vehicle. The VIN also
appears on the Vehicle Certification and Service Parts
labels and the certificates of title and registration.
Engine Identification
The 8th character in your VIN is the engine code. This
code will help you identify your engine, specifications
and replacement parts.
Service Parts Identification Label
You'll find this label on the front passenger door frame.
It's very helpful if you ever need to order parts. On this
label is:

your VIN,

the model designation,

paint information and

a list of all production options and
special equipment.
Be sure that this label is not removed from the vehicle.

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6-64 Engine Compartment Fuse Relay Center
The fuse block is on the driver's side of the engine
compartment at the rear.
NAME CIRCUITS PROTECTED
BLOWER Front Blower Motor
ABS Electronic Brake Control ModuleNAME CIRCUITS PROTECTED
IGN B Ignition Switch
IGN A Starter Relay, Ignition Switch
BATT Instrument Panel Fuse Block
LIGHTING Instrument Panel Fuse Block,
Headlamp Switch
RR BLOWER Rear Auxiliary Blower Motor
Relays
ENG
-I Heated O2 Sensors, Mass Air
Flow Sensor, EGR Valve
Solenoid, Evap Canister Purge
Valve, Crankshaft Position Sensor,
Secondary Air Injection Relay
(Diesel), Water in Fuel Sensor
(Diesel), Fuel Heater (Diesel),
Glowplug Relay (Diesel),
Wastegate Solenoid (Diesel)
A/C Air Conditioning Clutch Relay
SPARE Spare Fuses
AUX A Upfitter Provisions
AUX B Upfitter Provisions

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6-65
NAME CIRCUITS PROTECTED
RH
-HDLP Right-hand Headlamp
(Export only)
RH
-HIBM Right-hand High-beam Headlamp
(Export only)
ECM
-I Ignition Coil, Camshaft Position
Sensor, VCM, Fuel Injectors,
Coil Driver
HORN Horn Relay, Underhood Lamp(s)
LH
-HDLP Left-hand Headlamp
(Export only)
LH
-HIBM Left-hand High-beam Headlamp
(Export only)
FUEL SOL PCM, Fuel Solenoid Driver,
Engine Shutoff Solenoid
IGN
-E Air Conditioning Clutch Relay
ECM
-B Fuel Pump Relay, VCM, PCM,
Fuel Pump and Engine Oil
Pressure Switch
Replacement Bulbs
LAMP OR BULB QTY NUMBER
Sealed Beam Headlamps 2 H6054
Composite Low
-Beam
Headlamps2 6052
Composite High
-Beam
Headlamps2 9005
Front Sidemarker Lamp 2 194
Front Parking and Turn
Lamp4 2357NA
Rear Parking Lamp 2 3057
Rear Stop and Turn Lamp 2 3057
Back
-up Lamp2 3156
Back
-up Lamp2 1156
Rear Parking, Stop, and
Turn Lamp2 1157
CHMSL 2 921
License Plate Lamp 1 194
Underhood Lamp 1 232
Reel Lamp 1 232
Reading Lamps 6
211
-2
Sunshade Vanity Mirror 4 74

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6-66
Capacities and Specifications
Replacement Parts
Replacement part numbers listed in this section are based on the latest information available at the time of printing,
and are subject to change. If a part listed in this manual is not the same as the part used in your vehicle when it was
built, or if you have any questions, please contact your GM dealer.
These specifications are for information only. If you have any questions, see the service manual for the chassis or
refer to the body manufacturer's publications.
See refrigerant charge label under the hood for charge capacity information and requirements.
Engine Identification -- Gasoline Engines
EngineªVORTECº 4300 ªVORTECº 5000 ªVORTECº 5700 ªVORTECº 7400
Type V6 V8 V8 V8
VIN Code W M R J
Fuel System CSFI
1CSFI1CSFI1SFI2
Spark Plug
Gap0.060 inches
(1.52 mm)0.060 inches
(1.52 mm)0.060 inches
(1.52 mm)0.060 inches
(1.52 mm)
Firing Order
1
-6-5-4-3-21-8-4-3-6-5-7-21-8-4-3-6-5-7-21-8-4-3-6-5-7-2
1Central Sequential Fuel Injection
2Sequential Fuel Injection

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6-67 Wheel Nut Torque
MODEL TORQUE
All
140 lb
-ft (190 N´m)
Cooling System Capacity (Approximate)
ENGINE VIN QTY Without Rear Heater QTY With Rear Heater
ªVORTECº 4300 V6 W 11.0 Quarts (10.4 L) 14.0 Quarts (13.2 L)
ªVORTECº 5000 V8 M 17.0 Quarts (16.0 L) 20.0 Quarts (18.9 L)
ªVORTECº 5700 V8 R 17.0 Quarts (16.0 L) 20.0 Quarts (18.9 L)
ªVORTECº 7400 V8 J 23.0 Quarts (21.8 L) 26.0 Quarts (24.6 L)
After refill, the level MUST be checked as outlined under ªEngine Cooling Systemº in Section 5.
Crankcase Capacity (Approximate)
ENGINE VIN Quantity With Filter
ªVORTECº 4300 V6 W 4.5 Quarts (4.3 L)
ªVORTECº 5000 V8 M 5.0 Quarts (4.8 L)
ªVORTECº 5700 V8 R 5.0 Quarts (4.8 L)
ªVORTECº 7400 V8 J 6.0 Quarts (5.6 L)
After refill, the level MUST be rechecked. Add enough engine oil so that the fluid is within the proper operating
range. Variation in oil filter size and oil cooler drainback can cause different fill levels. See ªEngine Oilº in the Index.
*Add one additional quart for RPO 5Z1 and RPO KL5 Models.

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6-68 Fuel Tank Capacity (Approximate)
TYPE QUANTITY MODEL TYPE
Standard Tank 31.0 Gallons (117.3 L) Passenger and Cargo
Standard Tank 33.0 Gallons (124.9 L) Cab and Chassis
Optional Tank* 55.0 Gallons (208.1 L) Cab and Chassis
* 159º, 177º Wheelbase Vehicles Only.
Normal Maintenance Replacement Parts
EngineªVORTECº 4300
V6ªVORTECº 5000
V8ªVORTECº 5700
V8ªVORTECº 7400
V8
VIN W M R J
Oil Filter PF52 PF1218 PF1218 PF454
Air Cleaner Filter * A917C A917C A917C A917C
PCV Valve CV769C CV769C CV769C CV774C
Spark Plugs
41
-932 41-932 41-932 41-933
Fuel Filter GF481 GF481 GF481 GF481
Radiator Cap RC36 RC36 RC36 RC36
* Replace with AC Air Filter, Part No. A917C and for severe dusty conditions, use AC Air Filter, Part No. 1236C.

Scheduled Maintenance
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7-5
Short Trip/City Definition
Follow the Short Trip/City Scheduled Maintenance if
any one of these conditions is true for your vehicle:

Most trips are less than 5 to 10 miles (8 to 16 km).
This is particularly important when outside
temperatures are below freezing.

Most trips include extensive idling (such as frequent
driving in stop
-and-go traffic).

Most trips are through dusty areas.

You frequently tow a trailer or use a carrier on top of
your vehicle.

If the vehicle is used for delivery service, police, taxi
or other commercial application.
One of the reasons you should follow this schedule if
you operate your vehicle under any of these conditions
is that these conditions cause engine oil to break
down sooner.
Short Trip/City Intervals
Every 3,000 Miles (5 000 km): Engine Oil and Filter
Change (or 3 months, whichever occurs first). Chassis
Lubrication (or 3 months, whichever occurs first).
Drive Axle Service (or 3 months, whichever
occurs first).
Every 6,000 Miles (10 000 km): Tire Rotation.
Every 15,000 Miles (25 000 km): Engine Air Cleaner
Filter Inspection, if driving in dusty conditions.
Gasoline Engine Only: Noise Shields Inspection
(GVWR above 10,000 lbs. only). Diesel Engine Only:
Shields and Underhood Insulation Inspection. Diesel
Engine Only: Thermostatically Controlled Engine
Cooling Fan Check (or every 12 months, whichever
occurs first). Diesel Engine Only: Air Intake System
Inspection. Front Wheel Bearing Repack (or at each
brake relining, whichever occurs first).
Every 24,000 Miles (40 000 km): Diesel Engine Only:
Fuel Cap Replacement, if driving in dusty conditions.
(Continued)

Scheduled Maintenance
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7-6
Short Trip/City Intervals
Every 30,000 Miles (50 000 km): Engine Air Cleaner
Filter Replacement. Fuel Filter Replacement.
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (vehicles over 8600 GVWR
or driven under severe conditions or equipped with
diesel engine).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. 7.4L Gasoline Engine (Except
California): Fuel Tank, Cap and Lines Inspection.
If Equipped: Exhaust Gas Recirculation System
Inspection. Gasoline Engine Only: Evaporative
Control System Inspection. Diesel Engine Only:
Crankcase Depression Regulator Valve (CDRV)
System Check.
Short Trip/City Intervals
Every 100,000 Miles (166 000 km): Gasoline Engine
Only: Spark Plug Wire Inspection. Gasoline Engine
Only: Spark Plug Replacement. Gasoline Engine
Only: Automatic Transmission Service (normal
conditions). Gasoline Engine Only: Positive
Crankcase Ventilation (PCV) Valve Inspection.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every 60 months, whichever occurs first).
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.

Scheduled Maintenance
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7-7
Long Trip/Highway Definition
Follow this scheduled maintenance only if none of
the conditions from the Short Trip/City Scheduled
Maintenance are true. Do not use this schedule if the
vehicle is used for trailer towing, driven in a dusty area
or used off paved roads. Use the Short Trip/City
schedule for these conditions.
Driving a vehicle with a fully warmed engine under
highway conditions causes engine oil to break
down slower.
Long Trip/Highway Intervals
Every 7,500 Miles (12 500 km): Engine Oil and Filter
Change (or every 12 months, whichever occurs first).
Chassis Lubrication (or every 12 months, whichever
occurs first). Drive Axle Service. Tire Rotation.
Every 15,000 Miles (25 000 km): Gasoline Engine
Only: Noise Shields Inspection (GVWR above
10,000 lbs. only). Diesel Engine Only: Shields and
Underhood Insulation Inspection. Diesel Engine Only:
Thermostatically Controlled Engine Cooling Fan Check
(or every 12 months, whichever occurs first). Diesel
Engine Only: Air Intake System Inspection.
Every 30,000 Miles (50 000 km): Fuel Filter
Replacement. Engine Air Cleaner Filter Replacement.
Front Wheel Bearing Repack (or at each brake
relining, whichever occurs first).
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (vehicles over 8600 GVWR
or driven under severe conditions or equipped with
diesel engine).
(Continued)

Scheduled Maintenance
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7-8
Long Trip/Highway Intervals
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. 7.4L Gasoline Engine (Except
California): Fuel Tank, Cap and Lines Inspection.
If Equipped: Exhaust Gas Recirculation System
Inspection. Gasoline Engine Only: Evaporative
Control System Inspection. Diesel Engine Only:
Crankcase Depression Regulator Valve (CDRV)
System Check.
Every 100,000 Miles (166 000 km): Gasoline Engine
Only: Spark Plug Wire Inspection. Gasoline Engine
Only: Spark Plug Replacement. Gasoline Engine
Only: Automatic Transmission Service (normal
conditions). Gasoline Engine Only: Positive
Crankcase Ventilation (PCV) Valve Inspection.
Long Trip/Highway Intervals
Every 150,000 Miles (240 000 km): Cooling System
Service (or every 60 months, whichever occurs first).
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.