adding oil CHEVROLET EXPRESS CARGO VAN 2005 1.G Owners Manual

Service............................................................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of Your
Vehicle......................................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specications....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-6
Filling the Tank..............................................5-7
Filling a Portable Fuel Container.......................5-9
Checking Things Under the Hood....................5-10
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-13
Engine Oil Life System..................................5-16
Engine Air Cleaner/Filter................................5-18
Automatic Transmission Fluid.........................5-19
Engine Coolant.............................................5-22
Radiator Pressure Cap..................................5-24
Engine Overheating.......................................5-25
Cooling System............................................5-26
Engine Fan Noise.........................................5-32Power Steering Fluid.....................................5-32
Windshield Washer Fluid................................5-33
Brakes........................................................5-34
Battery........................................................5-38
Jump Starting...............................................5-39
All-Wheel Drive..............................................5-43
Rear Axle.......................................................5-44
Front Axle......................................................5-45
Noise Control System.....................................5-45
Tampering with Noise Control System
Prohibited.................................................5-45
Bulb Replacement..........................................5-47
Halogen Bulbs..............................................5-47
Headlamps..................................................5-47
Front Turn Signal, Sidemarker and Parking
Lamps.....................................................5-49
Center High-Mounted Stoplamp (CHMSL).........5-50
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps.........................................5-50
Replacement Bulbs.......................................5-51
Windshield Wiper Blade Replacement..............5-52
Section 5 Service and Appearance Care
5-1

A. Battery. SeeBattery on page 5-38.
B. Radiator Pressure Cap. SeeRadiator Pressure Cap
on page 5-24.
C. Coolant Recovery Tank. SeeCooling System on
page 5-26.
D. Automatic Transmission Fluid Dipstick. See
“Checking the Fluid Level” underAutomatic
Transmission Fluid on page 5-19.
E. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-13.
F. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 5-13.
G. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-18.
H. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 5-32.
I. Brake Master Cylinder Reservoir. See “Brake Fluid”
underBrakes on page 5-34.
J. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-33.Engine Oil
Checking Engine Oil
It is a good idea to check your engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.
The engine oil dipstick handle is a yellow loop. See
Engine Compartment Overview on page 5-12for
the location of the engine oil dipstick.
1. Turn off the engine and give the oil several minutes
to drain back into the oil pan. If you do not do this,
the oil dipstick might not show the actual level.
2. Pull out the dipstick and clean it with a paper towel
or cloth, then push it back in all the way. Remove it
again, keeping the tip down, and check the level.
5-13

Engine Coolant
The cooling system in your vehicle is lled with
DEX-COOL®engine coolant. This coolant is designed
to remain in your vehicle for ve years or 150,000 miles
(240 000 km), whichever occurs rst, if you add only
DEX-COOL
®extended life coolant.
The following explains your cooling system and how to
add coolant when it is low. If you have a problem
with engine overheating, seeEngine Overheating on
page 5-25.
A 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant will:
Give freezing protection down to−34°F (−37°C).
Give boiling protection up to 265°F (129°C).
Protect against rust and corrosion.
Help keep the proper engine temperature.
Let the warning lights and gages work as they
should.
Notice:Using coolant other than DEX-COOL
®may
cause premature engine, heater core or radiator
corrosion. In addition, the engine coolant may
require changing sooner, at 30,000 miles (50 000 km)
or 24 months, whichever occurs rst. Any repairs
would not be covered by your warranty. Always use
DEX-COOL
®(silicate-free) coolant in your vehicle.
What to Use
Use a mixture of one-half clean, drinkable water and
one-half DEX-COOL®coolant which will not damage
aluminum parts. If you use this coolant mixture, you do
not need to add anything else.
{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can boil
before the proper coolant mixture will. Your
vehicle’s coolant warning system is set for the
proper coolant mixture. With plain water or the
wrong mixture, your engine could get too hot
but you would not get the overheat warning.
Your engine could catch re and you or others
could be burned. Use a 50/50 mixture of clean,
drinkable water and the proper coolant.
5-22

How to Add Coolant to the Coolant
Recovery Tank
If you have not found a problem yet, but the coolant
level is not at the COLD FILL mark, add a 50/50 mixture
of clean, drinkable water and DEX-COOL
®engine
coolant at the coolant recovery tank. SeeEngine
Coolant on page 5-22for more information.
{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can boil
before the proper coolant mixture will. Your
vehicle’s coolant warning system is set for the
proper coolant mixture. With plain water or the
wrong mixture, your engine could get too hot
but you would not get the overheat warning.
Your engine could catch re and you or others
could be burned. Use a 50/50 mixture of clean,
drinkable water and DEX-COOL
®coolant.Notice:
When using concentrated washer uid, follow the
manufacturer’s instructions for adding water.
Do not mix water with ready-to-use washer uid.
Water can cause the solution to freeze and
damage your washer uid tank and other parts of
the washer system. Also, water does not clean as
well as washer uid.
Fill your washer uid tank only three-quarters full
when it is very cold. This allows for expansion if
freezing occurs, which could damage the tank if
it is completely full.
Do not use engine coolant (antifreeze) in your
windshield washer. It can damage your washer
system and paint.
Notice:In cold weather, water can freeze and crack
the engine, radiator, heater core and other parts.
Use the recommended coolant and the proper
coolant mixture.
5-28

Capacities and Specications
The following approximate capacities are given in English and metric conversions. SeeRecommended Fluids and
Lubricants on page 6-13for more information. When adding, be sure to ll to the appropriate level or as recommended
in this manual.
See refrigerant charge label under the hood for charge capacity information and requirements.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a
Front A/C 1.8 lbs 0.81 kg
Front and Rear A/C 3.1 lbs 1.41 kg
Cooling System
4300 V6 11.0 qt 10.4 L
4800 V8, 5300 V8 13.4 qt 12.7 L
6000 V8 14.8 qt 14.0 L
Cooling System with Rear Heat
4300 V6 14.0 qt 13.2 L
4800 V8, 5300 V8 16.4 qt 15.5 L
6000 V8 17.8 qt 17.0 L
Engine Oil with Filter
4300 V6 4.5 qt 4.3 L
4800 V, 5300 V8 6.0 qt 5.7 L
6000 V8 6.0 qt 5.7 L
5-100