service CHEVROLET EXPRESS CARGO VAN 2006 1.G Owners Manual

Seats and Restraint Systems........................... 1-1
Front Seats
............................................... 1-3
Rear Seats
............................................... 1-7
Safety Belts
.............................................1-10
Child Restraints
.......................................1-31
Airbag System
.........................................1-66
Restraint System Check
............................1-83
Features and Controls..................................... 2-1
Keys
........................................................ 2-2
Doors and Locks
....................................... 2-7
Windows
.................................................2-14
Theft-Deterrent Systems
............................2-17
Starting and Operating Your Vehicle
...........2-18
Mirrors
....................................................2-29
Storage Areas
.........................................2-34
Instrument Panel............................................. 3-1
Instrument Panel Overview
.......................... 3-4
Climate Controls
......................................3-18
Warning Lights, Gages, and Indicators
........3-23
Audio System(s)
.......................................3-44
Driving Your Vehicle....................................... 4-1
Your Driving, the Road, and Your Vehicle
..... 4-2
Towing
...................................................4-35Service and Appearance Care.......................... 5-1
Service
..................................................... 5-3
Fuel
......................................................... 5-5
Checking Things Under the Hood
...............5-10
All-Wheel Drive
........................................5-43
Rear Axle
...............................................5-44
Front Axle
...............................................5-44
Noise Control System
...............................5-45
Bulb Replacement
....................................5-46
Windshield Wiper Blade Replacement
.........5-52
Tires
......................................................5-53
Appearance Care
.....................................5-84
Vehicle Identification
.................................5-93
Electrical System
......................................5-94
Capacities and Specifications
.....................5-99
Maintenance Schedule..................................... 6-1
Maintenance Schedule
................................ 6-2
Customer Assistance and Information.............. 7-1
Customer Assistance and Information
........... 7-2
Reporting Safety Defects
...........................7-15
Index................................................................ 1
2006 Chevrolet Express Owner ManualM

Never put a rear facing child restraint in the right front
passenger’s seat unless the airbag is off. Here is why:
{CAUTION:
A child in a rear-facing child restraint can be
seriously injured or killed if the right front
passenger’s airbag inates. This is because
the back of the rear-facing child restraint
would be very close to the inating airbag.
Be sure the airbag is off before using a
rear-facing child restraint in the right front seat
position. If you secure a forward-facing child
restraint in the right front seat, always move
the right front passenger seat as far back as it
will go.A rear seat is a safer place to secure a forward facing
child restraint. SeeWhere to Put the Restraint on
page 1-41. If you need to secure a forward-facing child
restraint in the right front seat position, move the
seat as far back as it will go before securing a
forward-facing child restraint. SeeManual Seats on
page 1-3orPower Seat on page 1-4.
{CAUTION:
If the airbag readiness light in the instrument
panel cluster ever comes on when you have
turned off the airbag, it means that something
may be wrong with the airbag system. The right
front passenger’s airbag could inate even
though the switch is off. If this ever happens,
have the vehicle serviced promptly. Until you
have the vehicle serviced, do not let anyone
whom the national government has identied
as a member of a passenger airbag risk group
sit in the right front passenger’s position
(for example, do not secure a rear-facing child
restraint in the right front passenger’s seat).
SeeAirbag Off Switch on page 1-73.
1-62

What Will You See After an
Airbag Inates?
After an airbag inflates, it quickly deflates, so quickly that
some people may not even realize the airbag inflated.
Some components of the airbag module — the steering
wheel hub for the driver’s airbag, or the instrument panel
for the right front passenger’s airbag — will be hot for a
short time. The parts of the airbag that come into contact
with you may be warm, but not too hot to touch. There will
be some smoke and dust coming from the vents in the
deflated airbags. Airbag inflation does not prevent the
driver from seeing or being able to steer the vehicle, nor
does it stop people from leaving the vehicle.
{CAUTION:
When an airbag inates, there is dust in the
air. This dust could cause breathing problems
for people with a history of asthma or other
breathing trouble. To avoid this, everyone in
the vehicle should get out as soon as it is safe
to do so. If you have breathing problems but
cannot get out of the vehicle after an airbag
inates, then get fresh air by opening a
window or a door. If you experience breathing
problems following an airbag deployment, you
should seek medical attention.
•Airbags are designed to inflate only once. After an
airbag inflates, you will need some new parts for your
airbag system. If you do not get them, the airbag
system will not be there to help protect you in another
crash. A new system will include airbag modules and
possibly other parts. The service manual for your
vehicle covers the need to replace other parts.
1-72

•Your vehicle is equipped with a crash sensing and
diagnostic module which records information after a
crash. SeeVehicle Data Collection and Event Data
Recorders on page 7-10.
•Let only qualified technicians work on your airbag
system. Improper service can mean that your airbag
system will not work properly. See your dealer
for service.
Airbag Off Switch
If your vehicle has one of the switches pictured in the
following illustrations, your vehicle has an airbag
off switch that you can use to turn off the right front
passenger’s airbag.If your vehicle does not have an airbag off switch, it
may have a passenger sensing system. SeePassenger
Sensing System on page 1-76.
This switch should only be turned to airbag OFF if the
person in the right front passenger’s position is a
member of a passenger risk group identified by the
national government as follows:
Infant.An infant (less than 1 year old) must
ride in the front seat because:
•
my vehicle has no rear seat;
•my vehicle has a rear seat too small to
accommodate a rear-facing infant seat; or
•the infant has a medical condition which, according
to the infant’s physician, makes it necessary for the
infant to ride in the front seat so that the driver
can constantly monitor the child’s condition.
United States
Canada
1-73

To turn off the right front passenger’s airbag, insert your
ignition key into the switch, push in, and move the
switch to the off position.
The airbag off light will come on to let you know that the
right front passenger’s airbag is off. The light will stay
on to remind you that the airbag is off. The right
front passenger’s airbag will remain off until you turn it
back on.
{CAUTION:
If the airbag readiness light ever comes on
when you have turned off the airbag, it means
that something may be wrong with the airbag
system. The right front passenger’s airbag
could inate even though the switch is off.
If this ever happens, do not let anyone whom
the national government has identied as a
member of a passenger airbag risk group
sit in the right front passenger’s position
(for example, do not secure a rear-facing child
restraint in your vehicle) until you have your
vehicle serviced. United States
Canada
1-75

{CAUTION:
If the airbag readiness light in the instrument
panel cluster ever comes on and stays on,
it means that something may be wrong with
the airbag system. If this ever happens, have
the vehicle serviced promptly, because an
adult-size person sitting in the right front
passenger’s seat may not have the protection
of the frontal airbag. SeeAirbag Readiness
Light on page 3-27for more on this, including
important safety information.Aftermarket equipment, such as seat covers, can affect
how well the passenger sensing system operates.
You may want to consider not using seat covers or
other aftermarket equipment if your vehicle has
the passenger sensing system. SeeAdding Equipment
to Your Airbag-Equipped Vehicle on page 1-82for
more information about modifications that can affect
how the system operates.
{CAUTION:
Stowing of articles under the passenger’s
seat or between the passenger’s seat cushion
and seatback may interfere with the proper
operation of the passenger sensing system.
1-81

Servicing Your Airbag-Equipped
Vehicle
Airbags affect how your vehicle should be serviced.
There are parts of the airbag system in several places
around your vehicle. You do not want the system to
inflate while someone is working on your vehicle.
Your dealer and the service manual have information
about servicing your vehicle and the airbag system.
To purchase a service manual, seeService Publications
Ordering Information on page 7-16.
{CAUTION:
For up to 10 minutes after the ignition key is
turned off and the battery is disconnected, an
airbag can still inate during improper service.
You can be injured if you are close to an airbag
when it inates. Avoid wires wrapped with
yellow tape or yellow connectors. They are
probably part of the airbag system. Be sure to
follow proper service procedures, and make
sure the person performing work for you is
qualied to do so.
The airbag system does not need regular maintenance.
Adding Equipment to Your
Airbag-Equipped Vehicle
Q:Is there anything I might add to the front of the
vehicle that could keep the airbags from
working properly?
A:Yes. If you add things that change your vehicle’s
frame, bumper system, height, front end or side
sheet metal, they may keep the airbag system from
working properly. Also, the airbag system may
not work properly if you relocate any of the airbag
sensors. If you have any questions about this,
you should contact Customer Assistance before you
modify your vehicle. The phone numbers and
addresses for Customer Assistance are in Step Two
of theCustomer Satisfaction Procedure on
page 7-2.
1-82

This vehicle has one
double-sided key for the
ignition and door locks. It
will fit with either side up.
When a new vehicle is delivered, the dealer provides the
owner with a pair of identical keys and a bar-coded tag.
The bar-coded tag has a code on it that tells your dealer
or a qualified locksmith how to make extra keys. Keep
this tag in a safe place. If you lose your keys, you’ll be
able to have new ones made easily using this tag.
Notice:If you ever lock your keys in your vehicle,
you may have to damage the vehicle to get in.
Be sure you have spare keys.
If you ever do get locked out of your vehicle, call
GM Roadside Assistance Center. SeeRoadside
Assistance Program on page 7-6.Remote Keyless Entry System
If equipped, the remote keyless entry system operates
on a radio frequency subject to Federal Communications
Commission (FCC) Rules and with Industry Canada.
This device complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions:
1. This device may not cause interference, and
2. This device must accept any interference received,
including interference that may cause undesired
operation of the device.
This device complies with RSS-210 of Industry Canada.
Operation is subject to the following two conditions:
1. This device may not cause interference, and
2. This device must accept any interference received,
including interference that may cause undesired
operation of the device.
Changes or modifications to this system by other than
an authorized service facility could void authorization to
use this equipment.
2-3

At times you may notice a decrease in range. This is
normal for any remote keyless entry system. If the
transmitter does not work or if you have to stand closer
to your vehicle for the transmitter to work, try this:
•Check the distance. You may be too far from your
vehicle. You may need to stand closer during
rainy or snowy weather.
•Check the location. Other vehicles or objects
may be blocking the signal. Take a few steps to
the left or right, hold the transmitter higher, and
try again.
•Check to determine if battery replacement or
resynchronization is necessary. See “Battery
Replacement” and “Resynchronization” under
Remote Keyless Entry System Operation on
page 2-4.
•If you are still having trouble, see your dealer or a
qualified technician for service.
Remote Keyless Entry System
Operation
Your vehicle may have this feature.
Q(Lock):Press this
button once to lock all of
the doors. The parking
lamps will flash and
the interior lamps will turn
on briefly. Press the
lock button again within
five seconds and the
parking lamps will flash and
the horn will chirp briefly.
W(Unlock):Press this button once to unlock the
driver’s door. The parking lamps will flash twice and the
interior lamps will turn on. Press the unlock button again
within five seconds to unlock the remaining doors.
The parking lamps will flash.
2-4

L(Panic Alarm):The remote keyless entry transmitter
comes equipped with an instant panic alarm. To use the
alarm, press the horn symbol while the ignition is turned
off. The horn will sound and both the interior and exterior
lamps will flash for up to thirty seconds. To stop the
instant panic alarm, press the panic button again, wait
for thirty seconds, or start the vehicle.
j(Cargo Door):Press this button to unlock the
cargo doors only.
Matching Transmitter(s) to
Your Vehicle
Each remote keyless entry transmitter is coded to
prevent another transmitter from unlocking your vehicle.
If a transmitter is lost or stolen, a replacement can
be purchased through your dealer. Remember to bring
any remaining transmitters with you when you go to
your dealer. When the dealer matches the replacement
transmitter to your vehicle, any remaining transmitters
must also be matched. Once your dealer has coded the
new transmitter, the lost transmitter will not unlock
your vehicle. Each vehicle can have a maximum of
four transmitters matched to it.
Resynchronization
Resynchronization may be necessary due to the
security method used by this system. The transmitter
does not send the same signal twice to the receiver.
The receiver will not respond to a signal that has been
sent previously. This prevents anyone from recording
and playing back the signal from the transmitter.
To resynchronize your transmitter, stand close to your
vehicle and press and hold the lock and unlock buttons
on the transmitter at the same time for seven seconds.
The door locks should cycle to confirm synchronization.
If the locks do not cycle, see your dealer for service.
2-5