CHEVROLET MALIBU 2004 5.G Owners Manual

Instrument Panel Fuse Block
Fuses Usage
POWER
MIRRORSPower Mirrors
EPS Electric Power SteeringFuses Usage
RUN/CRANKCruise Control, Electronic
Range Select
HVAC BLOWER
HIGH (Relay)Climate Control System
5-89

Fuses Usage
CLUSTER/THEFTInstrument Panel Cluster,
Theft Deterrent System
ONSTAR
®OnStar®System
NOT INSTALLED Not Used
AIRBAG (IGN) Airbag System
HVAC CTRL
(BATT)Climate Control System
PEDALAdjustable Throttle and
Brake Pedal
WIPER SWWindshield Wiper/Washer
Switch
IGN SENSOR Ignition Switch
NOT INSTALLED Not Used
NOT INSTALLED Not Used
RADIO Audio System
INTERIOR
LIGHTSOverhead Lighting,
Trunk/Cargo Lighting
NOT INSTALLED Not Used
HVAC CTRL (IGN) Climate Control System
Fuses Usage
HVAC BLOWER Climate Control System
DOOR LOCK Automatic Door Lock System
ROOF/HEAT
SEATSunroof, Heated Seats,
Automatic Dimming
Rearview Mirror
POWER
WINDOWSPower Window Switch
NOT INSTALLED Not Used
NOT INSTALLED Not Used
AIRBAG (BATT) Airbag System
FUSE PULLER Fuse Puller
SPARE FUSE
HOLDERSpare
SPARE FUSE
HOLDERSpare
SPARE FUSE
HOLDERSpare
SPARE FUSE
HOLDERSpare
5-90

Engine Compartment Fuse Block
The engine compartment fuse block is located on the driver’s side of the vehicle, near the battery.
SeeEngine Compartment Overview on page 5-14for more information on location.
Fuses Usage
1 A/C CLU
2 Electronic Throttle Control
3 Ignition ModuleFuses Usage
4 Transmission
5 Fuel Injectors
6 EMISSION 1
5-91

Fuses Usage
7 Left Headlamp Low-Beam
8 Horn
9 Right Headlamp Low-Beam
10 Front Fog Lamps
11 Left Headlamp High-Beam
12 Right Headlamp High-Beam
13Powertrain Control
Module (Batt)
14 Windshield Wiper
15 Anti-Lock Brake System
16Powertrain Control
Module (IGN 1)
17 Cooling Fan 1
18 Cooling Fan 2
19 RUN RELAY
20 IBCM 1
21 IBCM (R/C)
22 RBEC 1
23 RBEC 2
24 Anti-lock Brake System
25 IBCM 2Fuses Usage
26 STARTER
27 (DIODE) Windshield Wiper
41 Electric Power Steering
42 (Resistor) Brake Lamp Diagnostic
Relays Usage
28 Cooling Fan 1
29 Cooling Fan Mode
30 Cooling Fan 2
31 STARTER
32 RUN/CRANK Ignition
33 POWERTRAIN
34 A/C CLUTCH
35 High-Beam Headlamps
36 Front Fog Lamps
37 Horn
38 Low-Beam Headlamps
39 Windshield Wiper 1
40 Windshield Wiper 2
5-92

Rear Compartment Fuse BlockThe rear compartment fuse block is located in the trunk
of the vehicle. Access the fuse block through the
trunk panel on the driver’s side of the rear cargo area.
5-93

Fuses Usage
1 Not Used
2 Driver Seat Controls
3 Not Used
4 (Resistor) Driver Door Key Lock CylinderFuses Usage
5 Emission
6 Parklamps
7 Not Used
8 Not Used
5-94

Fuses Usage
9 Not Used
10 Sunroof Controls
11 Not Used
12 Auxiliary Power 2
13 Not Used
14 Heated Seat Controls
15 Not Used
16Remote Keyless Entry System,
XM Satellite Radio, Rear Seat
Entertainment System, Homelink
17 Back-up Lamps
18 Not Used
19 Not Used
20Cigarette Lighter, Auxiliary
Power Outlet
21 Not Used
22 Trunk
23 Rear Window Defogger
24 Heated Mirror Controls
25 Fuel PumpRelays Usage
26 Rear Window Defogger
27 Parklamps
28 Not Used
29 Not Used
30 Not Used
31 Not Used
32 Not Used
33 Back-up Lamps
34 Not Used
35 Not Used
36 Trunk
37 Fuel Pump
38 (Diode) Cargo Lamps
5-95

Capacities and Specications
The following approximate capacities are given in English and metric conversions. Please refer toRecommended
Fluids and Lubricants on page 6-12for more information.
All capacities are approximate. When adding, be sure to ll to the appropriate level, as recommended in this manual.
Capacities
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a
Use Refrigerant Oil, R134a Systems1.1 lbs. 0.6 kg
Automatic Transaxle Complete Overhaul 9.5 quarts 9.0 L
Cooling System
2.2L Engine
3.5L Engine6.9 quarts
10.1 quarts6.5 L
9.6 L
Engine Oil with Filter
2.2L Engine
3.5L Engine4.0 quarts
5.0 quarts3.8 L
4.7 L
Fuel Tank 16.1 gallons 61.1 L
Wheel Nut Torque 100 lb-ft 140Y
Engine Specications
Engine VIN Code Transaxle Spark Plug Gap
2.2L L4 F Automatic 0.042 inch. (1.06 mm)
3.5L LX9 8 Automatic 0.060 inch. (1.52 mm)
5-96

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
Using Your Maintenance Schedule....................6-3
Scheduled Maintenance...................................6-4
Additional Required Services............................6-6
Maintenance Footnotes...................................6-7Owner Checks and Services............................6-9
At Each Fuel Fill............................................6-9
At Least Once a Month...................................6-9
At Least Once a Year...................................6-10
Recommended Fluids and Lubricants...............6-12
Normal Maintenance Replacement Parts..........6-13
Engine Drive Belt Routing..............................6-14
Maintenance Record.....................................6-15
Section 6 Maintenance Schedule
6-1

Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level and
change as recommended.
Have you purchased the GM Protection Plan? The Plan
supplements your new vehicle warranties. See your
Warranty and Owner Assistance booklet or your dealer
for details.
Maintenance Requirements
Notice:Maintenance intervals, checks, inspections,
replacement parts and recommended uids and
lubricants as prescribed in this manual are
necessary to keep your vehicle in good working
condition. Any damage caused by failure to follow
scheduled maintenance may not be covered by
warranty.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. All recommended maintenance is
important. Improper vehicle maintenance can even
affect the quality of the air we breathe. Improper uid
levels or the wrong tire ination can increase the level of
emissions from your vehicle. To help protect our
environment, and to keep your vehicle in good condition,
be sure to maintain your vehicle properly.
6-2