CHEVROLET VENTURE 2003 1.G Owners Manual

Fuse Usage
5Ignition Switch to Fuses (Instrument
Panel): ABS/TCS Ignition, Cruise,
DRL, Electronic PRNDL, Ignition 1,
AWD, PSD, Air Bag, Turn Signal
and Powertrain Control Module [IGN
MAIN Relay (Underhood Fuse
Block: A/C Clutch, Electronic
Ignition, Ignition 1-U/H, INJ, TCC)]
6 Coolant Fans
7Fuses (Instrument Panel): ABS
Module Battery, Cigarette Lighter,
Courtesy Lamps, Front Power
Socket, Power Locks, Power Mirrors
and Right Rear Power Socket,
OnStar, RAP
8Ignition Switch to Fuses (I/P): Body
Control Module Program, Front
Comfort Controls Low/Medium
Blower, Front Wiper/Washer,
HVAC/DRL, MALL/Radio/DIC,
Power Quarter Vent, Rear HVAC,
Rear Wiper/Washer. SWC
Accessory and Power Window
Circuit Breaker, RAPFuse Usage
18 Fuel Injectors 1±6
19 Not Used
20 Not Used
21Evaporative Emissions (EVAP)
Canister Purge Valve, Heated
Oxygen Sensors 1 and 2, Mass Air
Flow (MAF) Sensor
22 Not Used
23 Not Used
24 Not Used
25 Ignition Control Module (ICM)
26 Not Used
27Transaxle Range Switch to Back-up
Lamps
28A/C Clutch Relay to A/C
Compressor Clutch Oil
29Driver Information Display, Heater
A/C Control, Radio, Rear (LH and
RH) Side Door Actuator Control
Motor, Remote Control Door Lock
Receiver (RCDLR), Security
Indicator Lamp and Theft-Deterrent
Shock Sensor
5-101

Fuse Usage
30 Generator
31Automatic Transaxle (Torque
Converter Clutch Solenoids)
Stoplamp Switch to Powertrain
Control Module
32 Fuel Pump Relay
33 Powertrain Control Module
34 Not Used
35 Fog Lamp Relay
36 Horn Relay
37Daytime Running Lamps (DRL)
Control Module, Headlamps and
Instrument Panel Dimmer Switch
Theft-Deterrent Relay to Headlamps
38 Not UsedFuse Usage
39 AIR
40 Mini Fuse Puller
§Air Conditioning Clutch Diode
Relay Usage
9 Right Fan 1, Left Fan 2
10 Left Fan 2
11Fuses: A/C Clutch, Ignition 1-U/H,
Electronic Ignition, TCC, Injectors
12 Right Fan 1, Left Fan 2
13 A/C Clutch
14 Fuel Pump
15 Not Used
16 Horn
17Left Fog Lamp, Right Fog Lamp,
Fog Lamp Indicator
5-102

Capacities and Speci®cations
The following approximate capacities are given in English and metric measurements.
Please refer to
Part D: Recommended Fluids and Lubricants on page 6-17for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant Systems
Front A/C
Front and Rear A/C1.7 lbs.
2.2 lbs.0.8 kg
1.0 kg
Automatic Transaxle
Pan Removal and Replacement
Complete Overhaul7.4 quarts
10.0 quarts7.0 L
9.5 L
AWD Automatic Transaxle
Pan Removal and Replacement
Complete Overhaul8.7 quarts
10.8 quarts8.3 L
10.3 L
Cooling System
With A/C
With Rear Climate Control9.6 quarts
11.9 quarts9.1 L
11.3 L
Engine Oil with Filter 4.5 quarts 4.25 L
Fuel Capacity
Regular
Extended20.0 gallons
25.1 gallons75.0 L
95.0 L
Wheel Nut Torque 100 lb ft 140Y
5-103

Engine Speci®cations
Engine VIN Code Transaxle Spark Plug Gap Firing Order
V6 E Automatic0.060 inches
(1.52 mm)1±2±3±4±5±6
Normal Maintenance Replacement Parts
Part Number
Engine Air Cleaner/Filter A-1208C*
Engine Oil FilterPF47
Passenger Compartment Air Filter Kit GM Part No. 52482929
Spark Plugs41-101*
Windshield Wiper Blades
Length
Type24.0 inches (60.0 cm)
Shepherd's Hook
Wiper Blade (Backglass)
Length
Type16.0 inches (40.6 cm)
Shepherd's Hook
*ACDelco
žpart number.
5-104

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Your Vehicle and the Environment....................6-2
Maintenance Requirements..............................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using Your Maintenance Schedule....................6-4
Scheduled Maintenance...................................6-5
Part B: Owner Checks and Services................6-10
At Each Fuel Fill..........................................6-10
At Least Once a Month.................................6-10
At Least Twice a Year...................................6-11At Least Once a Year...................................6-12
Part C: Periodic MaintenanceInspections.........6-15
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection............................6-15
Exhaust System Inspection............................6-15
Fuel System Inspection..................................6-16
Engine Cooling System Inspection...................6-16
Throttle System Inspection.............................6-16
All-Wheel Drive Inspection..............................6-16
Brake System Inspection................................6-16
Part D: Recommended Fluids and Lubricants. . . .6-17
Part E: Maintenance Record...........................6-19
Section 6 Maintenance Schedule
6-1

Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level and
change as recommended.
Have you purchased the GM Protection Plan? The Plan
supplements your new vehicle warranties. See your
Warranty and Owner Assistance booklet or your dealer
for details.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. Improper vehicle maintenance can
even affect the quality of the air we breathe. Improper
¯uid levels or the wrong tire in¯ation can increase
the level of emissions from your vehicle. To help protect
our environment, and to keep your vehicle in good
condition, be sure to maintain your vehicle properly.
Maintenance Requirements
Maintenance intervals, checks, inspections and
recommended ¯uids and lubricants as prescribed in this
manual are necessary to keep your vehicle in good
working condition. Any damage caused by failure
to follow scheduled maintenance may not be covered by
warranty.
6-2

How This Section is Organized
This maintenance schedule is divided into ®ve parts:
ªPart A: Scheduled Maintenance Servicesºexplains
what to have done and how often. Some of these
services can be complex, so unless you are technically
quali®ed and have the necessary equipment, you
should let your GM dealer's service department do
these jobs.
Your GM dealer has GM-trained and supported
service people that will perform the work using genuine
GM parts.
{CAUTION:
Performing maintenance work on a vehicle can
be dangerous. In trying to do some jobs, you
can be seriously injured. Do your own
maintenance work only if you have the
required know-how and the proper tools and
equipment for the job. If you have any doubt,
have a quali®ed technician do the work.
If you want to get the service information, see
Service
Publications Ordering Information on page 7-10.ªPart B: Owner Checks and Servicesºtells you what
should be checked and when. It also explains what
you can easily do to help keep your vehicle in good
condition.
ªPart C: Periodic MaintenanceInspectionsºexplains
important inspections that your dealer's service
department can perform for you.
ªPart D: Recommended Fluids and Lubricantsºlists
some recommended products necessary to help
keep your vehicle properly maintained. These products,
or their equivalents, should be used whether you do
the work yourself or have it done.
ªPart E: Maintenance Recordºis a place for you to
record and keep track of the maintenance performed on
your vehicle. Keep your maintenance receipts. They
may be needed to qualify your vehicle for warranty
repairs.
6-3

Part A: Scheduled Maintenance
Services
This part contains engine oil and chassis lubrication
scheduled maintenance which explains the engine oil life
system and how it indicates when to change the
engine oil and ®lter. Lubricate chassis components with
each oil change. Also, listed are scheduled maintenance
services which are to be performed at the mileage
intervals speci®ed.
Using Your Maintenance Schedule
We at General Motors want to help you to keep
your vehicle in good working condition. But we don't
know exactly how you'll drive it. You may drive
short distances only a few times a week. Or you may
drive long distances all the time in very hot, dusty
weather. You may use your vehicle in making deliveries.
Or you may drive it to work, to do errands or in many
other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You may need more
frequent checks and replacements. So please read
the following and note how you drive. If you have any
questions on how to keep your vehicle in good condition,
see your dealer.This part tells you the maintenance services you should
have done and when to schedule them.
When you go to your dealer for your service needs,
you'll know that GM-trained and supported service
people will perform the work using GM parts.
The proper ¯uids and lubricants to use are listed in
Part D. Make sure whoever services your vehicle uses
them. All parts should be replaced and all necessary
repairs done before you or anyone else drives the
vehicle.
This schedule is for vehicles that:
·carry passengers and cargo within recommended
limits. You will ®nd these limits on your vehicle's
Certi®cation/Tire label. See
Loading Your Vehicle on
page 4-34.
·are driven on reasonable road surfaces within
driving limits.
·use the recommended fuel. SeeGasoline Octane
on page 5-4
.
6-4

Scheduled Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after 100,000 miles
(166 000 km) at the same intervals for the life of
this vehicle. The services shown at 150,000 miles
(240 000 km) should be repeated at the same interval
after 150,000 miles (240 000 km) for the life of this
vehicle.
See
Part B: Owner Checks and Services on page 6-10andPart C: Periodic MaintenanceInspections on
page 6-15.
Footnotes
²The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle 's useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
+A good time to check your brakes is during tire
rotation. See Brake System Inspection on page 6-16.
6-5

Engine Oil and Chassis Lubrication
Scheduled Maintenance
Change engine oil and ®lter as indicated by the GM
Oil Life System (or every 12 months, whichever
occurs ®rst). Reset the system.
Your vehicle has a computer system that lets you know
when to change the engine oil and ®lter. This is
based on engine revolutions and engine temperature,
and not on mileage. Based on driving conditions,
the mileage at which an oil change will be indicated can
vary considerably. For the oil life system to work
properly, you must reset the system every time the oil is
changed.
When the system has calculated that oil life has been
diminished, it will indicate that an oil change is
necessary. A change engine oil message will come on.
Change your oil as soon as possible within the next
two times you stop for fuel. It is possible that, if you are
driving under the best conditions, the oil life system
may not indicate that an oil change is necessary for over
a year. However, your engine oil and ®lter must be
changed at least once a year and at this time the system
must be reset. Your dealer has GM-trained service
people who will perform this work using genuine GM
parts and reset the system.It is also important to check your oil regularly and keep
it at the proper level.
If the system is ever reset accidentally, you must
change your oil at 3,000 miles (5 000 km) since your
last oil change. Remember to reset the oil life system
whenever the oil is changed. See
Engine Oil on
page 5-13for information on resetting the system.
An Emission Control Service.
Lubricate chassis components with each engine oil
and ®lter change.
Lubricate the suspension, steering linkage, transaxle
shift linkage and the underbody contact points and
linkage.
See the mileage intervals following for additional
services that may be performed with an engine oil
change and chassis lubrication. After the services are
performed, record the date, odometer reading and
who performed the service on the maintenance record
pages in Part E of this schedule.
6-6