light CHRYSLER PT CRUISER 2005 1.G Repair Manual

CAUTION!
A poorly fitting gas cap may cause the Malfunction
Indicator Light to turn on.
CAUTION!
To avoid fuel spillage and overfilling, do not “top
off” the fuel tank after filling.
NOTE:When the fuel nozzle “clicks” or shuts off, the
fuel tank is full.
WARNING!
•Never have any smoking materials lit in or near
the vehicle when the gas cap is removed or the
tank filled.
•Never add fuel when the engine is running. This
is in violation of most state and federal fire
regulations and will cause the malfunction indi-
cator light to turn on.
NOTE:Tighten the gas cap about 1/4 turn until you
hear one click. This is an indication that cap is properly
tightened.
If the gas cap is not tighten properly, the Malfunction
Indicator Light will come on. Be sure the gas cap is
tightened every time the vehicle is refueled.
240 STARTING AND OPERATING

•Whenever you pull a trailer, regardless of the trailer
size, stop lights and turn signals on the trailer are
recommended for motoring safety.
•The automatic transaxle fluid and filter should be
changed if you REGULARLY tow a trailer for more
than 45 minutes of continuous operation. See Schedule
“B” in section 8 of this manual for transaxle fluid
change intervals.
NOTE:Check the automatic transaxle fluid level before
towing.
NOTE:For vehicles equipped with Autostick. By using
the Autostick modes, and selecting a specific gear range,
frequent shifting can be avoided. The highest gear range
should be selected that allows for adequate performance.
For example, choose “4” if the desired speed can be
maintained. Choose “3” or “2” if needed to maintain the
desired speed.NOTE:Extended driving at high RPM should be
avoided to prevent excess heat generation. A reduction in
vehicle speed may be required to avoid extended driving
at high RPM. Return to a higher gear range or vehicle
speed when road conditions and RPM level allows.
STARTING AND OPERATING 243
5

Do not raise the vehicle until you are sure the jack is
securely engaged.
4. Raise the vehicle by turning the jack screw to the right,
using the swivel wrench. Raise the vehicle only until the
tire just clears the surface and enough clearance is
obtained to install the spare tire. Minimum tire lift
provides maximum stability.
WARNING!
Raising the vehicle higher than necessary can make
the vehicle less stable. It could slip off the jack and
hurt someone near it. Raise the vehicle only enough
to remove the tire.
5. Remove the wheel nuts and pull the wheel and wheel
covers where applicable off the hub. Install the spare
wheel and wheel nuts with the cone shaped end of the
nuts toward the wheel. Lightly tighten the nuts. To avoid
the risk of forcing the vehicle off the jack, do not tighten
the nuts fully until the vehicle has been lowered.
WARNING!
To avoid possible personal injury, handle the wheel
covers with care to avoid contact with any sharp
edges.
NOTE:The wheel cover is held on the wheel by the
wheel nuts. When reinstalling original wheel, properly
align the wheel cover to the valve stem, place the wheel
cover onto the wheel, then install the wheel nuts.
252 WHAT TO DO IN EMERGENCIES

▫Air Conditioner Maintenance.............279
▫Power Steering — Fluid Check............280
▫Front Suspension Ball Joints..............280
▫Body Lubrication.....................281
▫Windshield Wiper Blades................281
▫Windshield Washer Reservoir.............282
▫Exhaust System......................283
▫Cooling System.......................284
▫Hoses And Vacuum/Vapor Harnesses.......289
▫Fuel System Connections................289
▫Brake System........................290
▫Automatic Transaxle...................293
▫Manual Transaxle.....................296▫Appearance Care And Protection From
Corrosion...........................297

Fuses...............................303
▫Underhood Fuses (Power Distribution
Center)............................303
▫Interior Fuses........................304

Vehicle Storage........................306

Replacement Bulbs......................306

Bulb Replacement......................308
▫Headlight Bulb Replacement.............308
▫Front Park/Turn Signal/Side Marker Lights . . 309
▫Front Fog Lights — If Equipped...........309
▫Tail/Stop, And Rear Turn Signal Lights......309
▫Back Up Light Bulb....................310
262 MAINTAINING YOUR VEHICLE

▫Center High Mounted Stop Light..........310

Fluids And Capacities...................311

Recommended Fluids, Lubricants And Genuine
Parts................................312▫Engine.............................312
▫Chassis............................313
MAINTAINING YOUR VEHICLE 263
7

ONBOARD DIAGNOSTIC SYSTEM — OBD II
Your vehicle is equipped with a sophisticated onboard
diagnostic system called OBD II. This system monitors
the performance of the emissions, engine, and automatic
transmission control systems. When these systems are
operating properly, your vehicle will provide excellent
performance and fuel economy, as well as engine emis-
sions well within current government regulations.
If any of these systems require service, the OBD II system
will turn on the “Malfunction Indicator Light.” It will
also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be drivable and not
need towing, see your dealer for service as soon as
possible.CAUTION!
•Prolonged driving with the “Malfunction Indica-
tor Light” on could cause further damage to the
emission control system. It could also affect fuel
economy and driveability. The vehicle must be
serviced before any emissions tests can be per-
formed.
•If the “Malfunction Indicator Light” is flashing
while the engine is running, severe catalytic con-
verter damage and power loss will soon occur.
Immediate service is required.
266 MAINTAINING YOUR VEHICLE

Your leather upholstery can be best preserved by regular
cleaning with a damp soft cloth. Small particles of dirt
can act as an abrasive and damage the leather upholstery
and should be removed promptly with a damp cloth.
Stubborn soils can be removed easily with a soft cloth
and Mopar Total Clean. Care should be taken to avoid
soaking your leather upholstery with any liquid. Please
do not use polishes, oils, cleaning fluids, solvents, deter-
gents, or ammonia based cleaners to clean your leather
upholstery. Application of a leather conditioner is not
required to maintain the original condition.
WARNING!
Do not use volatile solvents for cleaning purposes.
Many are potentially flammable, and if used in
closed areas they may cause respiratory harm.
Cleaning Headlights
Your vehicle has plastic headlights that are lighter and
less susceptible to stone breakage than glass headlights.
Plastic is not as scratch resistant as glass and therefore
different lens cleaning procedures must be followed.
To minimize the possibility of scratching the lenses and
reducing light output, avoid wiping with a dry cloth. To
remove road dirt, wash with a mild soap solution fol-
lowed by rinsing.
Do not use abrasive cleaning components, solvents, steel
wool or other aggressive material to clean the lenses.
MAINTAINING YOUR VEHICLE 301
7

FUSES
Underhood Fuses (Power Distribution Center)
A Power Distribution Center is located in the engine
compartment; next to the air cleaner filter. A label iden-
tifying the components and circuits is located on the
underside of the cover.
MAXI
FUSEAmp/Color Items Fused
1 30 Amp/Pink Ignition Start
2 40 Amp/Green Anti-Lock Brake (ABS)
Pump
3 40 Amp/Green Ignition Run
4 30 Amp/Pink Heated Seats
5 40 Amp/Green Radiator Fan (Lo Speed
Turbo Only)
6 50 Amp/Red High Speed Radiator Fan
(Turbo Only)
7 30 Amp/Pink Anti-Lock Brake (ABS)
Solenoid
8 40 Amp/Green Electric Back Light (EBL)
9 Spare
10 40 Amp/Green IP Fuseblock
Power Distribution Center Location
MAINTAINING YOUR VEHICLE 303
7

MINI
FUSEAmp/Color Items Fused
11 10 Amp/Red Air Conditioning (A/C)
12 15 Amp/Blue Stop Lights
13 20 Amp/
YellowFuel Pump/Auto Shut
Down (ASD)
14 15 Amp/Blue Horn
15 20 Amp/
YellowElectronic Automatic
Transaxle (ETAX)
16 15 Amp/Blue Hi Beam
17 20 Amp/
YellowIOD
18 15 Amp/Blue Hazard Flasher
19 20 Amp/
YellowPower Outlet
20 Spare
21 20 Amp/
YellowFog Lights (Build-Up Ex-
port Only)22 Spare
Interior Fuses
The fuse access panel is on the left side of the instrument
panel next to the steering column. To remove the panel,
pull it out, as shown. A label identifying the components
and circuits is located on the inside of the cover.
Interior Fuse Panel
304 MAINTAINING YOUR VEHICLE

FUSE Amp/Color Items Fused
1 25 Amp/
NaturalHeadlamp Switch
2 15 Amp/Blue Exterior Lighting
3 20 Amp/
YellowRKE/Door Locks
4 20 Amp/
YellowPower Height Adjust
5 10 Amp/Red Airbag Run Only
6 10 Amp/Red B/U Electric Back Light
(EBL) NEU SAF
7 25 Amp/
NaturalHVAC Blower
8 15 Amp/Blue Fog Lamp (Domestic
Only)
9 10 Amp/Red Airbag Run-ST
10 10 Amp/Red Cluster/RKE/SKIM11 10 Amp/Red Engine Module/ABS-
TRAC
12 10 Amp/Red PDC Relays/LDP
13 10 Amp/Red Interior Lighting
14 20 Amp/
YellowSunroof/Overhead
Console/Radio
15 20 Amp/
YellowWipers/Comb. FLS
16 10 Amp/Red Auto Stick/Ignition Off/
Run
17 15 Amp/Blue Heated Seats
18 10 Amp/Red Heated Mirrors
19 10 Amp/Red Rt Headlamp
20 10 Amp/Red Lt Headlamp
MAINTAINING YOUR VEHICLE 305
7