clock Citroen BERLINGO 2004 1.G User Guide

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CHECKING AND SETTING THE VALVE TIMING
Engines: KFW NFV
Refitting the timing belt.
NOTE:
Check that the pegs [1]and [2]are in place.
WARNING: Respect the direction of fitting of the belt: The arrows "a" indicate the direction of rotation of
the crankshaft.
Position:
The timing belt, belt "b"welltensioned, in the following order:
Crankshaft pinion, camshaft pulley, coolant pump pulley, tensioner roller.
Tool
[5](respect the direction of fitting relative to the valve timing).
Put the tensioner roller in contact with the belt.
Tighten the nut
(2).
Pretensioning the belt.
Place tool [4]on the tensioned part "b"of the belt.
Slacken the screw (2).
Turn the roller (3)in the anticlockwise direction using the drive square, to obtain a value of:44 SEEM units. Tighten the nut (2)to 2 m.daN. Remove tools [1], [2]and [4].
Rotate the crankshaft 4 turnsin the normal direction of rotation.
IMPERATIVE:Never turn the crankshaft backwards.
B1EP06ACB1EP069C
XSARA XSARA PICASSO
ENGINE

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163
CHECKING AND SETTING THE VALVE TIMING
Engine: NFU
Setting the valve timing.
Turn the two pulleys (1)clockwise to the end of the slots.
With the belt strip (e)fully tensioned, place the belt over the pulley, first exhaust side, then inlet side, while
ensuring that marks (b)and (c)on the belt are aligned with marks (f)on the pulleys.
Hold the belt in this position, and engage it over the water pump pinion and the tensioner roller.
Fit the tool
[1]on the belt at (e).
Rotate the roller (2) (using tool [5])in an anticlockwise direction, to obtain:63 SEEM units.
Tighten the roller (2)to 2 m.daN.
Tighten the six screws (5)to 1m.daN.
ESSENTIAL: Check that:
The camshaft pulleys (1) are not at the end of the slots (by removing a screw). The markings on the belt are aligned with the markings on the crankshaft and camshaft pulleys.
If not, repeat the setting procedure.
B1EP11GCB1EP11FC
XSARA

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ENGINECHECKING AND SETTING THE VALVE TIMING
Engine: NFU
Setting the valve timing.
Remove the tools [1], [2], [3] and [4].
Rotate the engine by 4 turnsin the normal direction (do not turn backwards). Peg the flywheel [2].
Loosen the six screws (5), while ensuring there is still a slight amount of friction with the pulley.
Peg the camshaft hubs using pegs [3]and [4].
WARNING: In certain cases, it may be necessary to slightly turn the camshaft using the hub fixing screw.
Fit the tool [1].
Loosen the tensioner roller screw (2).
Rotate the roller (2)(using tool [5])in an anticlockwise direction to obtain:37 SEEM units.
Tighten the tensioner roller screw (2)to 2 m.daN.
Tighten the six pulley screws (1)to 1m.daN.
Remove the tools.
XSARA

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ENGINECHECKING AND SETTING THE VALVE TIMING
Engine: KFU
B1BP2ZTC
Rotate the engine by means of the crankshaft pinion screw (2)(clockwise), to bring it to the pegging position.
Peg the flywheel, using tool
[1].
Position the tools
[3]and [4].
Position the tool
[2].
Support the engine.
Remove the screws
(3).
The upper RH engine support.
B1BP2MCCB1BP2MBCB1BP2ZUC
C3

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175
CHECKING AND SETTING THE VALVE TIMING
Engines: 6FZ RFN 2003 #
Setting the timing (continued).
A:
Pegging on the manual gearbox.
B:Pegging on the automatic gearbox.
Peg:
The crankshaft, using tool
[2].
The camshaft pulleys
(5)and (6), using tool [1].
Remove:
The screw
(3)of the crankshaft pulley (2).
The lower timing cover
(4)(by moving the engine).
IMPERATIVE: Never remove the crankshaft pulley (2) without pegging the crankshaft
and the camshafts.
Slacken the screw (9)of the tensioner roller (8).
Turn the tensioner roller
(8)(clockwise).
Remove the timing belt
(7).
I
MPERATIVE: Systematically replace the following components: timing belt, exhaust
manifold fixing nuts, timing belt tensioner roller nut.
B1BP2V3DB1EP1BBD
XSARA XSARA PICASSO

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181
CHECKING AND SETTING THE VALVE TIMING
Engine: RFS
Pretensioning the timing belt.
Peg the crankshaft using the tool [3].
Peg the camshaft pulleys using the tool [2].
NOTE:Ensure that the camshaft pulleys rotate freely on the hubs. Clean the contact faces of the pulleys and
hubs.
Turn the camshaft pulleys in a clockwise direction to bring them to the end of the slots.
Fit the belt
(9).
Fit the tool [1].
Turn the roller (7)using the tool [5].
Pretension to:(Pulleys slackened).
Tighten the screws of the roller
(7)to 2 m.daN.
Fit the tool [4].
Tighten the screws (10)to 4 m.daN.
Remove the tools.
Rotate the crankshaft by
six turns(normal direction of rotation).
B1EP121CB1EP12OC
Engine
New beltRFS
55 SEEM units
XSARA

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185
CHECKING AND SETTING THE VALVE TIMING
Engines: 8HX 8HW 8HZ
B1EP18EC
Checking the setting (continued).
Remove:
the accessories drive belt.
the accessories drive pulley.
the lower timing cover
(3).IMPERATIVE: The magnetic track should show no signs of damage
and should not be approached by any other source of magnetism.
Reposition the screw (2).
Remove tool [3].
Rotate the engine by means of the crankshaft pinion screw (2)(clock
wise), to bring it to the pegging position.
Position the tool [4].
Peg the crankshaft pinion (1), using tool [5].
Peg the high pressure pump pinion, using tool [5].NOTE:Index «a»of the roller tensioner must be centred within the
area «b».
Check the correct positioning of index «a».
Remove tools [4]and [5].
Rotate the engine ten times.Fit the tools
[4]and [5].
If pegging is not possible, carry out the operation to remove/refit the
timing belt
(see corresponding operation).
B1JP03SCB1EP18DCB1EP18FC
C2 C3 C3 PLURIEL XSARA

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187
CHECKING AND SETTING THE VALVE TIMING
Engines: 8HX 8HW 8HZ
Setting the timing (contin
ued).
Remove the tool [3].
Rotate the engine by means of the crankshaft pinion screw
(2)(clock
wise), to bring it to the pegging position.
Peg the camshaft pulley, using tool
[4].
Peg:
The crankshaft pinion
(6), using tool [5].
The high pressure pump pinion, using tool [5].
Support the engine with the aid of a roller jack equipped with a chock.
Remove:
The RH engine support
(7).
The intermediate engine support (right hand side)(8).
B1JP03SCB1EP18DCB1EP195CB1BP2LYC
C2 C3 C3 PLURIEL XSARA

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ENGINECHECKING AND SETTING THE VALVE TIMING
Engines: 8HY 8HV
B1EP18YD
Checks (continued).
Refit the screw (8).
Rotate the crankshaft six times
(clockwise).
IMPERATIVE: Never rotate the engine backwards.
Peg:
The camshaft, using tool
[2](oil the pegs).
The fuel high pressure pump pulley (14), using tool [3]at «c».
WARNING:The magnetic track should show no signs of damage and should not be
approached by any source of magnetism.
Peg the crankshaft at
«b», using tool [3].
IMPERATIVE:Should it be impossible to peg the camshaft, check that the
offset between the hole in the camshaft pinion and the pegging hole is not
greater than 1 mm.Otherwise repeat the operation to position the timing belt
(see corresponding
operation)
.
C3

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197
CHECKING AND SETTING THE VALVE TIMING
Engines: 8HY 8HV
B1EP18VD
Setting the timing.
Perform the preliminary operations for checking the timing up to removing tool [1]at «a»for immobiling the
engine flywheel.
Refit screw
(8).
Rotate the crankshaft to bring the camshaft towards its pegging point.
Peg the camshaft, using tool
[2](oil the pegs).
WARNING: Do not press or damage the track which is the target for the engine speed sensor (14).
Peg the crankshaft at «b», using tool [3].
Remove:
The timing protector
(13).
The engine speed sensor
(14).
Slacken the screw
(12)of the tensioner roller, keeping it slack with the aid of a hexagonal spanner at
«c».
Detension the belt by pivoting the tensioner roller
(clockwise).
Remove the timing belt, commencing with the coolant pump pinion.
Peg the pulley
(15), using a 5 mmdiameter peg at «d».
C3