lock Citroen BERLINGO 2004 1.G Owner's Guide

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171
CHECKING AND SETTING THE VALVE TIMING
Engines: 6FZ RFN 2003 # NEW ASSEMBLY2003 #
(6)Crankshaft pinion
(7)Accessories drive pulley
(8)Washer
(9)Screw
The pinion
(6)is fitted as an idler on the crankshaft.
The accessories drive pulley
(7)is immobilised on the crankshaft by a halfmoon keyway and
by the tightening of washer
(8)and screw (9).
A:Pegging on manual gearbox.
B:Pegging on automatic gearbox.
The pegging of the crankshaft is done on the flywheel, or on the converter drive plate
(automatic gearbox).
The pegging hole on the cylinder block
(exhaust end)is calibrated and reinforced.
IMPERATIVE: Never turn the crankshaft with the accessories drive pulley slackened.
IMPERATIVE: Never remove the accessories drive pulley without pegging the crank
shaft and the camshafts.
IMPERATIVE: Always turn the crankshaft in the direction of engine rotation.
B1EP1B9D
B1BP2V2D
XSARA XSARA PICASSO

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ENGINECHECKING AND SETTING THE VALVE TIMING
NOTE: Checking and setting the timing # 2003: See Mechanic’s Handbook 2003: pages 163 to 173.
Tools.
[1]
Camshaft setting peg: () 0189.A
[2]Crankshaft setting peg: ().0189.R
[3]Timing belt retaining pin :().0189.K
[4]Adaptor for angular tightening: 4069T
[5]Tool for moving and locking the tensioner roller: ().0189.S
[5a] :().0189.S1
[5b] : ().0189 S2
Pliers for removing plastic pins: 7504T
Checking the setting of the timing.
Removing.
Disconnect the battery negative terminal (see corresponding operation).
Raise and support the vehicle, front wheels hanging.
Remove:
The front RH wheel.
The plastic pins
(1).
The splashshield (2).
The upper timing cover.
C4AP12TC
XSARA XSARA PICASSO
Engines: 6FZ RFN 2003 #

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175
CHECKING AND SETTING THE VALVE TIMING
Engines: 6FZ RFN 2003 #
Setting the timing (continued).
A:
Pegging on the manual gearbox.
B:Pegging on the automatic gearbox.
Peg:
The crankshaft, using tool
[2].
The camshaft pulleys
(5)and (6), using tool [1].
Remove:
The screw
(3)of the crankshaft pulley (2).
The lower timing cover
(4)(by moving the engine).
IMPERATIVE: Never remove the crankshaft pulley (2) without pegging the crankshaft
and the camshafts.
Slacken the screw (9)of the tensioner roller (8).
Turn the tensioner roller
(8)(clockwise).
Remove the timing belt
(7).
I
MPERATIVE: Systematically replace the following components: timing belt, exhaust
manifold fixing nuts, timing belt tensioner roller nut.
B1BP2V3DB1EP1BBD
XSARA XSARA PICASSO

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ENGINECHECKING AND SETTING THE VALVE TIMING
Engines: 6FZ RFN 2003 #
Setting the timing (continued).Turn the tensioner roller (8), using tool [5a]to go beyond slot «b».
Position the tool [5b]to lock the index «a»and remove the tool [5a].
Reposition the timing belt (7)on the crankshaft pulley.
Hold the timing belt (7)in place using tool [3].
Fit the timing belt (7)in place, respecting the following order:
Guide roller (10).
Inlet camshaft pulley (6).
Exhaust camshaft pulley (5).
Coolant pump (11).
Tensioner roller (8).NOTE:Make so that the belt (7)is as flush as possible with the exterior face of the various
pinions and rollers.
Remove: Tool
[3].
Tool [1]from the exhaust camshaft pulley.
Tool [5b]from the tensioner roller (8).
Refit: The lower timing cover
(4)(by moving the engine). The crankshaft pulley (2).
Screw (3)of the crankshaft pulley
Tighten screw (3)to 4 ± 0,4 m.daN, then angular tighten to 53° ± 4°, tool [4].
B1EP1BCDB1EP1BDC
XSARA XSARA PICASSO

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179
CHECKING AND SETTING THE VALVE TIMING
Engine: RFS
Tools.
[1]
Belt tension measuring instrument: 4122T
[2]Camshaft pulley locating peg: 9041T.Z Tool kit 7004T
[3]Crankshaft locating peg: 7014T.N
[4]Camshaft pulley locking peg: 4200T.G
[5]Tensioner spanner: 7017T.W
[6]Toothed sector for locking the flywheel: 9044T
Checking the setting.
Turn the engine by the crankshaft screw (1).
Peg the crankshaft using the tool[3].
ESSENTIAL: Check that the crankshaft DAMPERS pulley is in good condition. If the hub/pulley markings
do not line up, the crankshaft pulley must be replaced.
Peg the camshaft using the tool [2](the locating pegs [2]should slide in easily).
If this is not the case, set the timing.
NOTE:Camshaft hubs (see pages 138and 139).
B1EP12GCB1EP12FC
XSARA

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ENGINEXSARACHECKING AND SETTING THE VALVE TIMING
Engine: RFS
Remove:
The peg [3].
The screw (4)(brush the screw thread).
The pulley (5).
The lower cover (6).
Remove:
The tool
[6].
The studs (8).
Fit the tool [4].
Loosen the screws (10).
Remove the tool [4].
Slacken the tensioner roller (7).
Remove the belt (9). Peg the crankshaft using tool
[3].
Peg the camshaft pulleys using tool [2].
Lock the flywheel using the tool [6].
Refit:
The pulley (5).
The screw (4)(tighten moderately).
The peg [3].
B1EP120CB1EP11ZC
Setting the valve timing.

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181
CHECKING AND SETTING THE VALVE TIMING
Engine: RFS
Pretensioning the timing belt.
Peg the crankshaft using the tool [3].
Peg the camshaft pulleys using the tool [2].
NOTE:Ensure that the camshaft pulleys rotate freely on the hubs. Clean the contact faces of the pulleys and
hubs.
Turn the camshaft pulleys in a clockwise direction to bring them to the end of the slots.
Fit the belt
(9).
Fit the tool [1].
Turn the roller (7)using the tool [5].
Pretension to:(Pulleys slackened).
Tighten the screws of the roller
(7)to 2 m.daN.
Fit the tool [4].
Tighten the screws (10)to 4 m.daN.
Remove the tools.
Rotate the crankshaft by
six turns(normal direction of rotation).
B1EP121CB1EP12OC
Engine
New beltRFS
55 SEEM units
XSARA

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ENGINECHECKING AND SETTING THE VALVE TIMING
Engines: 8HX 8HW 8HZ
B1BP2LXC
Tools.
[1]
Pliers for removing plastic pegs : 7504T
[2]Lever for detensioning the dynamic tensioner roller: ().0194.E
[3]Engine flywheel setting peg: ().0194.C
[4]Camshaft setting peg: ().0194.B
[5]Crankshaft and high pressure pump setting peg: ().0194.A
Preliminar
y operations.Remove:
The front RH wheel.
The front RH splashshield, using tool
[1].
The clips of the electrical harness on the upper timing cover. The accessories belt, using tool
[2](see corresponding operation).
Check ing the setting.
Disconnect the battery negative cable.
Remove the upper timing cover (1).
Rotate the engine using the screw (2)of the crankshaft pulley.
NOTE:The locking hole is located under the crankshaft bearing cap cover.
Undo the screw (2).
Detension the auxiliary drive belt dynamic tensioner roller, using tool [2].
C2 C3 C3 PLURIEL XSARA

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185
CHECKING AND SETTING THE VALVE TIMING
Engines: 8HX 8HW 8HZ
B1EP18EC
Checking the setting (continued).
Remove:
the accessories drive belt.
the accessories drive pulley.
the lower timing cover
(3).IMPERATIVE: The magnetic track should show no signs of damage
and should not be approached by any other source of magnetism.
Reposition the screw (2).
Remove tool [3].
Rotate the engine by means of the crankshaft pinion screw (2)(clock
wise), to bring it to the pegging position.
Position the tool [4].
Peg the crankshaft pinion (1), using tool [5].
Peg the high pressure pump pinion, using tool [5].NOTE:Index «a»of the roller tensioner must be centred within the
area «b».
Check the correct positioning of index «a».
Remove tools [4]and [5].
Rotate the engine ten times.Fit the tools
[4]and [5].
If pegging is not possible, carry out the operation to remove/refit the
timing belt
(see corresponding operation).
B1JP03SCB1EP18DCB1EP18FC
C2 C3 C3 PLURIEL XSARA

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187
CHECKING AND SETTING THE VALVE TIMING
Engines: 8HX 8HW 8HZ
Setting the timing (contin
ued).
Remove the tool [3].
Rotate the engine by means of the crankshaft pinion screw
(2)(clock
wise), to bring it to the pegging position.
Peg the camshaft pulley, using tool
[4].
Peg:
The crankshaft pinion
(6), using tool [5].
The high pressure pump pinion, using tool [5].
Support the engine with the aid of a roller jack equipped with a chock.
Remove:
The RH engine support
(7).
The intermediate engine support (right hand side)(8).
B1JP03SCB1EP18DCB1EP195CB1BP2LYC
C2 C3 C3 PLURIEL XSARA