Citroen BERLINGO 2004 1.G Workshop Manual

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BRAKES
B3FP11XD
HANDBRAKE (Adjustment)
XSARA PICASSO
Adjustment.
Remove the handbrake trim (1).
Unclip the sounddeadening (2).
Raise and support the vehicle with the rear wheels
hanging free.
Check the correct routing of the brake cables under the
vehicle.
Apply and release the handbrake
4 times.
Set the handbrake to the 5th notch.
Tighten the nut
(3)until the rear brakes are applied.
Pull the handbrake lever vigorously 4 to 5 times.
Set the handbrake to the 5th notch.
Check that the rear brakes are applied.
With the handbrake released, check that the wheelscan be turned freely by hand.
Lower the vehicle.Refit the sounddeadening
(2)and the handbrake trim (1).

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BRAKESBLEEDING THE BRAKESXSARA PICASSO
Tools.Bleeding equipment of type «LURO» or similar.IMPERATIVE: For bleeding the secondary circuit, use ELIT, LEXIA or PROXIA diagnostic tools.
Draining.
Drain the brake fluid reservoir as empty as possible using a syringe.
Disconnect the brake fluid warning lamp connector.Retrieve the brake fluid reservoir from its supply pipes by pulling upwards.
Finish emptying the reservoir of brake fluid.
Clean the brake fluid reservoir.
Refit the brake fluid reservoir.
Reconnect the brake fluid warning lamp connector.
Filling.Refill the reservoir with brake fluid.WARNING:Use only the recommended hydraulic fluids.
Bleeding.
NOTE:Two technicians are required.
IMPERATIVE:During bleed operations, ensure that the level of brake fluid is maintained in the
reservoir and top it up, use only new brake fluid.
Bleed each wheel cylinder, proceeding in the following order:
Rear right hand wheel.
Front left hand wheel.
Rear left hand wheel.
Front right hand wheel.

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ELECTRICAL
SYSTEM
STARTER MOTORS
Abbreviations and definitions
ALL TYPES
Coding of climates is as follows:
CLIMATES:C Hot
: Starting possible as low as 18°C.
T Temperate: Starting possible as low as 18°C.
F Cold: Starting possible as low as 25°C.
GF Very cold: Starting possible as low as 30°C.
Meaning of abbreviations:
BV
: Gearbox.
M: Manual gearbox.
A: Automatic gearbox.
MAP: Piloted manual gearbox.
DA: Powerassisted steering.
REFRI: Air conditioning.

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STARTER MOTORS
CLASS CLASS 2 CLASS 3 CLASS 4 CLASS 5 CLASS 6
Torque C
5.5 Nm 6 Nm 10 Nm 11.5 Nm 11.5 Nm
Maximum power for
a speed of 1200 rpm
I ≤ 275 A I ≤300 A I ≤430 A I ≤470 A I ≤500 A
ALL TYPES
460
ELECTRICAL
SYSTEM
Vehicles/models Starter type Class Climate

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ELECTRICAL
SYSTEM
Vehicles/models Gearboxes Class Climate
C
1.1i1T
F
M3GF
1C
T
1.1i Réfri
3F
C2GF
1 CT
1.4i2F
3GF
MMAP
1C
T
1.4i Réfri
3F
GF
STARTER MOTORS
C2

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ELECTRICAL
SYSTEM
Vehicles/models Gearboxes Class Climate
C
1.6i 16V MMAPA 3T
F
C2GF
4C
T
1.4 HDi MMAP
5F
GF
STARTER MOTORS
C2

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ELECTRICAL
SYSTEM
Vehicles/models Gearboxes Class Climate
C
1.1i1T
F
3GF
M
1C
1.1i Réfri T
3F
GF
C3
1C
MMP T
2F
1.4i3GF
C
A3T
F
GF
1C
T
1.4i RéfriMMP
3F
GF
STARTER MOTORS
C3

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SYSTEM
464
Vehicles/models Gearboxes Class Climate
1C
1.4i 16VT
3F
GF
C
1.6i 16V MMAP 3 T
F
GF
C3
4C
1.4 HDiT
5F
GF
4C
1.4 HDi 16VMT
5F
GF
STARTER MOTORS
C3

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ELECTRICAL
SYSTEM
Vehicles/models Gearboxes Class Climate
1C
1.4iT
2F
MMAP 3 GF
1C
1.4i Réfri T
3F
C3 PlurielGF
C
1.6i 16V MMAPA 3 T
F
GF
4C
1.4 HDiMT
5F
GF
STARTER MOTORS
C3 PLURIEL

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ELECTRICAL
SYSTEM
Vehicles/models Gearboxes Class Climate
1C
1.4iT
2F
3GF
1C
XSARA 1.4i Réfri M T
3F
GF
2C
1.4i Réfri + DA T
3F
GF
STARTER MOTORS
XSARA