Starter Citroen BERLINGO 2004 1.G Workshop Manual

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INJECTION
CHECKS: LOW PRESSURE FUEL SUPPLY CIRCUIT
Engines: 8HX 8HW
Tools.
[1] Ø 10 mmlow pressure connector: 4215T.
[2]Pressure gauge for testing boost pressure: 4073T.A Tool kit 4073T
IMPERATIVE: Respect the safety and cleanliness specific to high pressure diesel
injection engines.
Link tools [1]and [2]in series between the fuel high pressure pump and the fuel filter.
ESSENTIAL:Check that the tool [2] is clean.
Check the negative pressure according to the table below:
Vacuum Observations
10 ±5 cmHg
Engine driven by the starter motor
20 ±5 cmHg
60 ±5 cmHgEngine running under full load
Supply circuit obstructed
(full tank
strainer, piping, fuel filter).
B1BP2NWC
C2 C3

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INJECTION
CHECKS: LOW PRESSURE FUEL SUPPLY CIRCUIT
Engines: 8HV 8HY 9HZ 9HY
Tools.
[1] Ø 10 mmlow pressure connector: 4215T.
[2]Pressure gauge for testing boost pressure: 4073T.A Tool kit 4073T
IMPERATIVE: Respect the safety and cleanliness specific to high pressure diesel
injection engines.
Remove the air filter duct.
Link tool [1]in series, downstream of the injectors, between the fuel high pressure pump
and the fuel filter at «a»and «b».
WARNING:Any checking of pressure downstream of the fuel filter is prohibited.
Switch on the ignition.
ESSENTIAL: Check that the tool [2] is clean.
Check the negative pressure according to the table below:
VacuumObservations
10 ±05 cmhg
Engine driven by the starter motor
20 ± 20 cmhg
60 ± 05 cmhgEngine running under full load
Supply circuit obstructed
(full tank
strainer, piping, fuel filter).B1BP2PHC
C3 XSARA PICASSO

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ELECTRICAL
SYSTEM
STARTER MOTORS
Abbreviations and definitions
ALL TYPES
Coding of climates is as follows:
CLIMATES:C Hot
: Starting possible as low as 18°C.
T Temperate: Starting possible as low as 18°C.
F Cold: Starting possible as low as 25°C.
GF Very cold: Starting possible as low as 30°C.
Meaning of abbreviations:
BV
: Gearbox.
M: Manual gearbox.
A: Automatic gearbox.
MAP: Piloted manual gearbox.
DA: Powerassisted steering.
REFRI: Air conditioning.

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STARTER MOTORS
CLASS CLASS 2 CLASS 3 CLASS 4 CLASS 5 CLASS 6
Torque C
5.5 Nm 6 Nm 10 Nm 11.5 Nm 11.5 Nm
Maximum power for
a speed of 1200 rpm
I ≤ 275 A I ≤300 A I ≤430 A I ≤470 A I ≤500 A
ALL TYPES
460
ELECTRICAL
SYSTEM
Vehicles/models Starter type Class Climate

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ELECTRICAL
SYSTEM
Vehicles/models Gearboxes Class Climate
C
1.1i1T
F
M3GF
1C
T
1.1i Réfri
3F
C2GF
1 CT
1.4i2F
3GF
MMAP
1C
T
1.4i Réfri
3F
GF
STARTER MOTORS
C2

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ELECTRICAL
SYSTEM
Vehicles/models Gearboxes Class Climate
C
1.6i 16V MMAPA 3T
F
C2GF
4C
T
1.4 HDi MMAP
5F
GF
STARTER MOTORS
C2

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ELECTRICAL
SYSTEM
Vehicles/models Gearboxes Class Climate
C
1.1i1T
F
3GF
M
1C
1.1i Réfri T
3F
GF
C3
1C
MMP T
2F
1.4i3GF
C
A3T
F
GF
1C
T
1.4i RéfriMMP
3F
GF
STARTER MOTORS
C3

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SYSTEM
464
Vehicles/models Gearboxes Class Climate
1C
1.4i 16VT
3F
GF
C
1.6i 16V MMAP 3 T
F
GF
C3
4C
1.4 HDiT
5F
GF
4C
1.4 HDi 16VMT
5F
GF
STARTER MOTORS
C3

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ELECTRICAL
SYSTEM
Vehicles/models Gearboxes Class Climate
1C
1.4iT
2F
MMAP 3 GF
1C
1.4i Réfri T
3F
C3 PlurielGF
C
1.6i 16V MMAPA 3 T
F
GF
4C
1.4 HDiMT
5F
GF
STARTER MOTORS
C3 PLURIEL

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ELECTRICAL
SYSTEM
Vehicles/models Gearboxes Class Climate
1C
1.4iT
2F
3GF
1C
XSARA 1.4i Réfri M T
3F
GF
2C
1.4i Réfri + DA T
3F
GF
STARTER MOTORS
XSARA