Valve Citroen BERLINGO 2004 1.G Workshop Manual

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ENGINE
SPECIAL FEATURES TIGHTENING TORQUES (m.daN )
EnginesHFX KFV NFU
Cylinder head
Coolant outlet housing
in plastic
0,8 ± 0,2
in aluminium0,8 ± 0,2
Camshaft bearing caps (TU1JPTU3JP)
Tightening
2 ±0,2
Angular tightening44 °± 4°
Camshaft bearing caps (TU5JP4)
Tightening
2 ± 0,2
Angular tightening50°±5°
Inlet manifold0,8 ± 0,2
Exhaust manifold1,8 ±0,4
Valve rockers adjusting screw1,75 ± 0,25
Sparking plugs3
Camshaft pulley screw (TU1JPTU3JP)3,7 ± 0,2
Camshaft pulley screw (TU5JP4)4,5 ± 0,5
C2

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ENGINESPECIAL FEATURES TIGHTENING TORQUES (m.daN )
Crankshaft
Engine types HFX KFV NFU
Accessories drive pulley0,8 ± 0,2
Pinion fixing on crankshaft10 ± 1 2,5 ± 0,2
Cylinder block
Sump0,8 ± 0,2
Timing belt tensioner roller2 ± 0,2 2,2 ± 0,2
Accessories belt tensioner roller2 ± 0,2 2,5 ± 0,2
Alternator support fixing1,7 ±0,3
Alternator fixing on support3,7 ± 0,3
Cylinder head
Coolant outlet housing0,8 ± 0,2
Camshaft bearing cap
Tightening
2 ± 0,2 2 ± 0,2
Angular tightening44°±4°50° ± 5°
0,8 ± 0,2
Exhaust manifold1,7 ± 0,3 2 ± 0,2
Valve rockers adjusting screw1,75 ±0,25
Sparking plugs2,75 ± 0,25
Camshaft pulley screw8 ± 0,8
C3

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ENGINESPECIAL FEATURES TIGHTENING TORQUES (m.daN )
Cylinder head
Exhaust manifold1,8 ± 0,2
Sparking plugs2,2 ± 0,2
VVT pulley cap4 ± 0,4
VVT control electrovalve0,8 ± 0,2
VVT inlet camshaft pulley screw
Pretightening
2 ± 0,2
Tightening6,1 ± 0,6
Exhaust camshaft pulley screw4,5 ± 0,4
Flywheel / Clutch
Engine flywheel6,7 ±0,6 (coat the screws with LOCTITE FRENETANCH)
Clutch mechanism2 ± 0,2
Lubrication circuit
Oil pressure switch2 ± 0,2
Oil pump0,9 ± 0,1
Cooling circuit
Coolant pump1 ± 0,1
Coolant outlet housing0,8 ± 0,1
C3

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ENGINESPECIAL FEATURES TIGHTENING TORQUES (m.daN )
Engines 8HX 8HW 8HZ
Cylinder head
Camshaft bearing covers
Pretightening0,5 ±
Tightening1 ±
Fixings of camshaft subassemblies on cylinder head
Pretightening0,5
Tightening1
Exhaust manifold2,5 ± 0,2
Valve cover2,5 ± 0,2
Camshaft pulley4,3 ±0,4
Flywheel
Flywheel
Pretightening1,7 1,7
Tightening70°±5° 75° ± 5°
Clutch mechanism 2 ± 0,2
Lubrication circuit
Oil pump assembly
Pretightening0,5 ± 0,06
Tightening0,9 ± 0,1
Coolant/oil heat exchanger1 ± 0,1
C3 C3 PLURIEL XSARA

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ENGINE
SPECIAL FEATURES TIGHTENING TORQUES (m.daN )
Engines9HZ 9HY
Cylinder head
Camshaft bearing covers
Pretightening0,5 ± 0,1
Tightening1 ± 0,1
Exhaust manifold 3 ± 0,3
Camshaft pulley
Pretightening2 ± 0,2
Angular tightening50 ±5°
Cylinder head
Pretightening2 ± 0,2
Tightening4 ± 0,5
Angular tightening260 ± 5°
EGR valve1 ±0,1
Flywheel Clutch
Flywheel
Pretightening3 ± 0,3
Angular tightening90 ±5°
Clutch mechanism2 ± 0,2
XSARA PICASSO

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PETROL
CHECKING AND SETTING THE VALVE TIMING
TU
1
JP
3
JP +
J47
J410
J4RS ET EW
Engine type
C2
C3
C3 Pluriel
XSARA
See pages:
See pages:
See pages:
See pages:
HFX KFV KFW KFU NFV NFU 6FZ RFN RFS
1.1i 1.4i 1.6i 16V
148 to 157148 to 157
1.1i 1.4i 1.4i 16V 1.6i 16V
148 to 157 165 to 170 148 to 157
1.4i1.6i 16V
148 to 157 148 to 157
1.4i 1.6i 16V 2.0i 16V 2.0i 16V
148 to 157 161 to 164 171 to 178 179 to 183
1.6i1.8i 16V 2.0i 16V
158 to 160 171 to 178
TUXU
35
JP4
XSARA
Picasso
See pages:
145

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ENGINEDIESEL CHECKING AND SETTING THE VALVE TIMING
DV
TD
4
TED48
B10
ATED
Engine type
C2
C3
C3 Pluriel
XSARA
See pages:
See pages:
See pages:
See pages:
8HX 8HW 8HZ 8HV 8HY 9HZ 9HY WJY RHY RHZ
1.4 HDi
184 to 191
1.4 HDi 1.4 HDi 1.4 HDi 16V 1.4 HDi 16V
184 to 191 192 to 200
1.4 HDi
184 to 191
1.4 HDi 1.9 D 2.0 HDi 2.0 HDi
184 to 191 211 to 215 216 to 224
1.6 HDi 16V1.6 HDi 16V 2.0 HDi
201 to 210 216 to 224
DW
6
XSARA
Picasso
See pages:
TD

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ENGINECHECKING AND SETTING THE VALVE TIMING
Engines: HFX KFV NFU
B1BP2M7CB1BP2M9CB1BP2M8C
Tools.
[1]
Engine flywheel peg: 4507T.A
[2]Camshaft pulley peg : 4507T.B
[3a]Camshaft peg: 4533TA.C1
[3b] Camshaft peg: 4533TA.C2
[4]Dynamic tensioner roller pin: 4200T.H
[5]Belt retaining pin: 4533T.AD
[6]Pliers for removing plastic pins: 7504T
Checking the valve timing.
Engines:
HFX – KFV – NFU.
Raise and support the front RH side of the vehicle.
Disconnect the battery positive terminal.
Engage 5th gear.
Remove the oil filter
(1).
Engines:HFX – KFV.
Remove: The timing top casing (2).
Turn the wheel to rotate the engine (normal direction of rotation).
Peg the camshaft pulley, using tool [2].
C2 C3 C3 PLURIEL

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149
CHECKING AND SETTING THE VALVE TIMING
Engine: NFU
B1BP2MAC
Checking the timing (continued).
Engine:
NFU.
Place a jack under the engine, peg the engine.
Remove:
The engine support
(4)complete.
The timing casing
(3).
The sparking plugs
(eases engine rotation).
Turn the wheel to rotate the engine
(normal direction of rotation).
Position the pegs
[3a]and[3b].
Peg the flywheel, using tool
[1].
If the setting is not correct, recommence the operation.
Remove the tools
[1], [2], [3a]and [3b].
Complete the refitting.
B1BP2MBCB1EP18MC
C2 C3 C3 PLURIEL

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ENGINECHECKING AND SETTING THE VALVE TIMING
Engines: HFX KFV
B1BP2MBCB1BP2M9CB1BP2MDC
Setting the timing.Preliminary operation.Lift and support the vehicle, wheels hanging.
Disconnect the battery.
Remove:
The front RH wheel.
The splashshield, using tool
[6].
The accessories belt (See corresponding operation).
The crankshaft pulley.
The oil filter.
Place a jack under the engine, peg the engine.
Removing.
Engines:HFX – KFV.Turn the engine by means of screw (1)(normal direction of rotation).
Remove the timing casings.Peg the camshaft pinion, using tool
[2].
Peg the flywheel, using tool [1].
Remove:
The fixing screws
(2).
The upper engine support (3).
B1BP2MCC
C2 C3 C3 PLURIEL