air suspension Citroen BERLINGO 2004 1.G Workshop Manual

Downloaded from www.Manualslib.com manuals search engine PRESENTATION
THIS HANDBOOKsummarises the specifications, adjustments, checks and special features of CITROEN
private vehicles, not including UTILITY vehicles for which there exists a separate handbook.
The handbook is divided into nine groups representing the main functions :
GENERAL ENGINE INJECTION IGNITION CLUTCH, GEARBOX, DRIVESHAFTS AXLES,
SUSPENSION, STEERING BRAKES ELECTRICAL AIR CONDITIONING.
In each section, the vehicles are dealt with in the following order: C2C3C3 PLURIEL XSARA XSARA PICASSO BERLINGO (1)
and all models where applicable.
The information given in this handbook is based on vehicles marketed in EUROPE.
(1) NOTE : The BERLINGO familiale appears only in :
The correspondance tables for petrol and diesel engines.
The general chapter.
For all the other chapters, see the Mechanics’ Handbook for UTILITY vehicles.

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AXLES
SUSPENSION
STEERING
FRONT AXLE
Evolution: Suspension arm balljoint
XSARA
Application from RPO: 7968.
New components:
Suspension arm balljoint.
Pivot.
Old fitting
ØA = 16 mm.
New fittingØA = 18 mm.
Repair requirements.
ESSENTIAL:Swapping of old and new components is forbidden.
It is permitted to fit a new pivot/balljoint assembly on one side of an old
vehicle.
Replacement Parts.
The old components are still available from Replacement Parts.
B3CP054D

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AXLES
SUSPENSION
STEERING
XSARA
Steering wheel Manual steering
MANUAL STEERING SPECIFICATIONS
(a): LHD/RHD = White.
(L): Shaft length = 311 ± 1.5 mm.
(1) Steering wheel fitted with AIRBAG(according to equipment).
(4)Steering column adjustment lever.
Tightening torques (m.daN).
(2) AIRBAG to steering wheel fixing: 0.8 (3)Steering wheel fixing: 3.3 (5) Steering column to support fixing:2.3 (6)Steering cardan joint fixing:2.3
(b) = Locating bush.
The locating bush must be centred in the reference window before
tightening the cardan bolts
(6).
B3EP08PD

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AXLES
SUSPENSION
STEERING
XSARA POWERASSISTED STEERING SPECIFICATIONS
Steering wheel Powerassisted steering
(a): LHD = Blue.
: RHD = White.
(L): Shaft length = 311 ± 1.5 mm.
(1) Steering wheel fitted with AIRBAG(according to equipment).
(4)Steering column adjustment lever.
Tightening torques (m.daN).
(2) AIRBAGto steering wheel fixing: 0.8 (3)Steering wheel fixing: 3.3 (5)Steering column to support fixing: 2.3 (6)Steering cardan joint fixing: 2.3
(b) = Locating bush.
The locating bush must be centred in the reference
window before tightening the cardan bolts
(6).
B3EP08QD

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AXLES
SUSPENSION
STEERING
STEERING COLUMN SPECIFICATIONS
Left hand drive = Greenmarking.
Right hand drive = Whitemarking.
(1) Steering wheel(4)Steering column adjustment
Tightening torques m.daN.
(2)
Airbag to steering wheel fixing: 0.8 ± 0.1
(3)Steering wheel fixing: 3.3 ± 0.6
(5)Steering column to support fixing: 4 ± 0.1
(6) Steering cardan joint fixing:2.3 ± 0.2
B3EP116D
XSARA PICASSO

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C2
BRAKE SPECIFICA TIONS
(7) Hydraulic blockBRAKESRef. Components Supplier Part no. Observations
ABS MK 70 Mounted on the front LH chassis
Hydraulic block 96 514 120 80 member.
ESP ABS MK.60 4 adjustment channels.
7 96 490 288 80
ABS MK.70
ECU ESP ABS 26way connector.
MK 60 Integral to the hydraulic block.
2way blue connector.
The sensors are inductivetype.
Front wheel sensor TEVES Mounted on the pivot
Nonadjustable airgap:
0.16 to 1.6 mm.
596 387 201 80Tightening torque:0.8 ±0.2 m.daN.
2way blue connector.
The sensors are inductivetype
Rear wheel sensor Mounted on the suspension arm.
Nonadjustable airgap
: 0,35 à 1,6 mm.
Tightening torque:0,8 ± 0,2 m.daN.
Hub equipped with a bearing with
4 Hub bearing SNR an integral magnetic wheel
(48 pairs of poles).B3FP7BVC

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BRAKESBRAKE SPECIFICATIONS
Electrical circuit
ComponentsRef.
SupplierPart no.Observations
42wayconnector.
Integral to the hydraulic block..Changing only the ECU is prohibited.
2waygrey connector.
The sensors are inductivetype.Tightening torque:
0,8 ± 0,2 m.daN.
2waygrey connector.
The sensors are inductivetype.Mounted on the brake caliper support.
Nonadjustable airgap:
0,3 to 1,2 mm.
Tightening torque:0,8 ±0,2 m.daN.
2waygrey connector.
The sensors are inductivetype.
Mounted on the suspension arm.
Nonadjustable airgap:
0,3 to 1,2 mm.
Tightening torque:0,8 ±0,2 m.daN.
Incorporated in the COM 2000.
6wayblue connector.
Located on the central console.
6way connector.
Toothed wheel:
48 teeth.
Integral with the driveshaft stub housing for
the front wheels, joined to the hub bearing for
the rear wheels.
XSARA
5.7 ESP
0 265 006 389
0 265 006 202
0 265 006 203
0 265 006 441 BOSCH
VALEO
BOSCH
GKNElectronic
ECU
Front wheel sensor
Rear wheel sensor
(disc brakes)
Rear wheel sensor(Saloon: drum brakes)
Rear wheel sensor(Estate: drum brakes)
Steering angle sensor
Gyrometer/accelerometer sensor
Toothed wheel7
5
12
13
4