engine Citroen BERLINGO 2004 1.G Workshop Manual

Downloaded from www.Manualslib.com manuals search engine PRIVATE CARS
C2C3C3 PLURIELXSARA
XSARA PICASSOBERLINGO
PRIVATE CARS
CAR 050014
Volume 12004
AC/QCA
V/MTD
Méthodes techniques documentation «The intellectual property rights relating to the technical information contained in this document
belong exclusively to the manufacturer. Reproduction, translation or distribution in whole or in part
without prior written authorisation from the manufacturer is forbidden».«The technical information contained in this document is intended for the exclusive use of the trained
personnel of the motor vehicle repair trade. In some instances, this information could concern the security andsafety of the vehicle. The information is to be used by the professional vehicle repairers for whom it is
intended and they alone would assume full responsibility to the exclusion of that of the manufacturer».
«The technical information appearing in this brochure is subject to updating as the characteristics ofeach model in the range evolve. Motor vehicle repairers are invited to contact the CITROËN network
periodically for further information and to obtain any possible updates».
2004

Downloaded from www.Manualslib.com manuals search engine PRESENTATION
THIS HANDBOOKsummarises the specifications, adjustments, checks and special features of CITROEN
private vehicles, not including UTILITY vehicles for which there exists a separate handbook.
The handbook is divided into nine groups representing the main functions :
GENERAL ENGINE INJECTION IGNITION CLUTCH, GEARBOX, DRIVESHAFTS AXLES,
SUSPENSION, STEERING BRAKES ELECTRICAL AIR CONDITIONING.
In each section, the vehicles are dealt with in the following order: C2C3C3 PLURIEL XSARA XSARA PICASSO BERLINGO (1)
and all models where applicable.
The information given in this handbook is based on vehicles marketed in EUROPE.
(1) NOTE : The BERLINGO familiale appears only in :
The correspondance tables for petrol and diesel engines.
The general chapter.
For all the other chapters, see the Mechanics’ Handbook for UTILITY vehicles.

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If you find that this handbook does not always meet your requirements, we invite you to send us your suggestions which we will take into accountwhen preparing future publications. For example :
INSUFFICIENT INFORMATION
SUPERFLUOUS INFORMATION
NEED FOR MORE DETAILS
Please send your comments and suggestions to :
CITROEN U.K. Ltd.
221, Bath Road,
SLOUGH,
SL1 4BA.
U.K.

Downloaded from www.Manualslib.com manuals search engine XSARA 2, all types
Operation to reconnect the battery after a vehicle repair
WARNING
If the battery has been disconnected, after reconnecting it is ESSENTIALto wait 1 minutebefore switching on the ignition,
otherwise the engine ECU will lock up.
If the ECU has locked up :
Switch off the ignition.
Wait
1 minute.
Switch the ignition back on, the ECU is unlocked.

Downloaded from www.Manualslib.com manuals search engine GENERAL
1
C2
IDENTIFICA TION OF VEHICLES
E1AP0C3D
A Cold stamp
(Cold stamp engraved on the bodywork)
B Manufacturer’s name plate
(On the LH centre pillar)
C AS/RP No. and RP paint code
(On the LH centre pillar)
D Tyre pressures and tyre type
(On the LH centre pillar)
E Serial number on bodywork
F Gearbox ident.reference – Factory serial no.
G Engine legislation type– Factory serial no.
GENERAL

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GENERAL
Emission standardL4 IFL5 L4 IFL5
Type codeJM HFXBJM HFXC/IF (*) JM KFVB/P JM KFVC/PIF (**) JM KFVC/IF (*) JM NFUC/PIF (*)
Engine typeHFX KFV NFU
Cubic capacity (cc)1124 1360 1585
Fiscal rating (hp)45 6
Gearbox typeMA/5SMA/5NMA/5LMA/5SMA/5L
20 CF 20 (m)
(4)20 CF 21 (mp) (3)20 CF 25 20 CF 16 20 CN 48 20 CN 50
Gearbox ident. plateRPO 9688 9784 RPO 9688 9784(1)(m) (4) (2)(m) (4)(mp) (3)(mp) (3)
20 CP 20 RPO 991920 CP 21 RPO 9786(5) (6) (7) (8)
C2 IDENTIFICATION OF VEHICLES
1.1i1.4i 1.6i 16V
Pack Pack ambiance Pack ambiance VTR Exclusive VTR
(1) =Europe. (*) = IF.(3)mp = Piloted manual gearbox(2) =DAIC. (**) = PIF.(4)m = Manual gearbox
(5) =20 CF 25 RPO 9919 978420 CP 24 RPO 9919
(6) =20 CF 16 RPO 9688 978420 CP 16 RPO 9919
(7) =20 CN 48 RPO 9688 978420 CP 64 RPO 9786
(8) =20 CN 50 RPO 9688 978420 CP 66 RPO 9786

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3
Emission standardL4 IFL5
Type codeJM 8HXB JM 8HXC/IF (*) JM 8HXC/PIF (**)
Engine type8HX
Cubic capacity (cc)1398
Fiscal rating (hp)4
Gearbox typeMA/50
20 CN 51 (1)20 CN 33 (2)20 CN 51 (1)20 CN 33 (2)20 CN 49Gearbox ident. plate(m) (4)(m) (4)(m) (4)(m) (4)(mp) (3)
(5) (6) (5) (6) (7)
C2
IDENTIFICA TION OF VEHICLES
1.4 HDi
Pack Pack ambiance Exclusive
(1) =Europe. (*) = IF.(3)mp = Piloted manual gearbox(2) =DAIC. (**) = PIF.(4)m = Manual gearbox
(5) =20 CN 51 RPO 9688 978420 CP 67 RPO 9919
(6) =20 CN 33 RPO 9688 978420 CP 54 RPO 9919
(7) =20 CN 49 RPO 9688 978420 CP 65 RPO 9786

Downloaded from www.Manualslib.com manuals search engine OPERATIONS TO BE CARRIED ORT AFTER A REPAIR
C2 C3
4
GENERAL
IMPERATIVE:All these operations are to be performed following a reconnection of the battery.
Antiscanning function.
It is necessary to wait 1 minute after the battery has been disconnected in order to be able to start the vehicle.
Tailgate.The opening of the tailgate is deactivated on reconnection of the battery.
Perform locking/unlocking to activate the opening of the tailgate.
Overspeed check.The vehicle’s overspeed values have to be reinitialised.
The button on the wiper stalk (multifunction display B or C)or the button on the dashboard (multifunction display A or clock)operates the following
functions:
Activation of the vehicle’s overspeed function.
Programming of the overspeed alert.
Electric windows.It may be necessary to reinitialise the sequential and antipinch functions.
NOTE:If the window is open at the time the battery is reconnected, action the window switch several times to close it, then reinitialise.
Open the window fully.
Action and release the window switch until the window is complandely closed.
This operation has to be carried ort on each electric window.

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C2
OPERA TIONS TO BE CARRIED ORT AFTER A REPAIR
GENERAL
Sun roof.The antipinch function has to be reinitialised.
Place the sun roof switch in the maximum tilt position.
Keep the sun roof switch pressed until the sun roof ceases its movement.
Release the sun roof switch within 5 seconds.
Keep the sun roof switch pressed until the end of the sun roof opening sequence.
Multifunction screen.It is necessary to adjust the date, time and ortside temperature.
Adjust the display language of the multifunction screen if necessary.
NOTE:The default display language of the multifunction screen is French.
Navigation.Warning, the vehicle has to be in the open air (on switching on the ignition, the ECU searches for satellites).
Vehicle location is only effective after some ten minutes.Reprogramme the customer paramanders.
Radio.Reprogramme the radio stations.
Radiotelephone RT3.Reprogramme the radio stations.

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GENERAL
E1AP09HD
IDENTIFICATION OF VEHICLES
A Cold stamp
(Cold stamp engraved on the bodywork).
B Manufacturer’s name plate
(On the LH centre pillar)
C AS/RP No. and RP paint code.
(label affixed to the front pillar on driver’s side)
D Tyre pressures and tyre type.
(label affixed to the front pillar on driver’s side)
E Serial number on bodywork.
F Gearbox ident. reference – Factory serial no.
G Engine legislation type– Factory serial no.
C3