Ball joint Citroen C2 2004 1.G Owner's Manual

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AXLES
SUSPENSION
STEERING
XSARA
FR ONT AXLE
Tightening torques (m.daN).
(1)
Damper nut: 4,5 ± 0,4
(2)Cup screw : 2,5 ± 0,3
(3)Suspension leg(4)Antiroll bar link rod upper balljoint: 3,7 ± 0,3
(5)Suspension leg pivot (hollow pivot): 4,5 ± 0,5
(5) Suspension leg pivot (pivot «H»): 5,5 ± 0,5
(6)Antiroll bars(7)Antiroll bar link rod lower balljoint:3,7 ± 0,3
(8)Pivot lower balljoint:4 ± 0,4
(9)Driveshaft nut: 32,5 ± 2,5
(10) Wheel bolt:9 ±1
(11)Lower arm front mounting: 7,6 ± 0,7
(12) Lower arm rear mounting
and antiroll bar bearing: 6,8 ± 0,6
(13)Screw under rear mounting: 3,1 ± 0,3
(14) Balljoint fixing on lower arm:5 ±0,5Subframe to bodyshell fixing screw: 8,5 ± 0,8
B3CP040PB3CP041D
VehiclesRPO 8667#are all equipped
as standard with ventilated discs.

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AXLES
SUSPENSION
STEERING
FRONT AXLE
Evolution: Suspension arm balljoint
XSARA
Application from RPO: 7968.
New components:
Suspension arm balljoint.
Pivot.
Old fitting
ØA = 16 mm.
New fittingØA = 18 mm.
Repair requirements.
ESSENTIAL:Swapping of old and new components is forbidden.
It is permitted to fit a new pivot/balljoint assembly on one side of an old
vehicle.
Replacement Parts.
The old components are still available from Replacement Parts.
B3CP054D

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AXLES
SUSPENSION
STEERING
FRONT AXLE
XSARA
Pivot balljoint:
Manual steering, groove at «b».
Power steering, groove at
«b».
Tongue «a» towards the front.
B3CP049C
B3CP043D

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AXLES
SUSPENSION
STEERING
XSARAMANUAL STEERING SPECIFICATIONS
Manual steering
Tightening torques (m.daN).
(7)
Pivot balljoint nut:4
(8)
Link rod lock nut: 4.5
(9)
Balljoint on steering rack:6
(10)
Fixing on cradle:5
(11)
Plunger flange screw: 1.2
B3EP042D

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AXLES
SUSPENSION
STEERING
22/1 Steering ratio
MANUAL STEERING SPECIFICATIONSXSARA
Manual steering (continued)
Number of teeth
Pinion Steering rack
travel
(mm)
73,56 teeth
(RH helix)29(13)
Yellow thicknessmm4,3
Left hand driveSteering rackSteering stop
colour codeNumber
of steering
wheel turns
Length of the steering track rods (Preadjustment)= 371mm (Between balljoint centres)or391mm (Between the centre of the pivot balljoint and the contact face of the steering rack balljoint).

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AXLES
SUSPENSION
STEERING
POWERASSISTED STEERING SPECIFICATIONS
Powerassisted steering
XSARA
Tightening torques (m.daN).
(7)
Pivot balljoint nut:4
(8)
Link rod lock nut: 4.5
(9)
Balljoint on steering rack:6
(10)
Fixing on subframe:5
(11)
Hydraulic pipe connection: 2.5
(12)
Valve to housing fixing: 1.2
(13)
Plunger flange screw: 1.2
(14)
Screw fixing the steering ram
to the housing: 5.5
(15)
Nut fixing the steering ram
to the yoke: 5.5
B3EP08RD

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AXLES
SUSPENSION
STEERING
POWERASSISTED STEERING SPECIFICATIONS
XSARA
Powerassisted steering (Continued)
Number of teeth
Pignon Steering rack
travel
(mm)
71,7(
*)
(RH helix)
28
Protector colour Vehicles
BLACKAll Types (except 1.6i 16V 1.9 TD)7
Steering valve
Number of teeth (*) 3,3
LHDSteering rackNumber of
steering wheel
turns
Length of the steering link rods (Preadjustment)= 371mm (Between balljoint centres)or391mm (Between the centre of the pivot balljoint and the contact face of the steering rack balljoint).
1.6i 16V 1.9 TDORANGE8
18,8/1 Steering
ratio

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AXLES
SUSPENSION
STEERING
FRONT AXLE
Tightening torques m.daN.
(1)Damper nut: 4.5 ± 0.4
(2)Cup screw: 2.5 ± 0.2
(3)Suspension leg(4)Antiroll bar link rod balljoint: 3.7 ± 0.3
(5)Suspension leg swivel: 4.5 ± 0.4
(6) Antiroll bar(7)Antiroll bar link rod balljoint: 3.7 ± 0.3
(8)Lower swivel balljoint: 4 ± 0.4.
(9) Hub nut (greased): 32.5 ± 2
(10)Wheel bolt (face and threads not greased):9 ±1
(11) Lower arm front pivot: 7.6 ± 0.7
(12)Lower arm rear pivot and
antiroll bar bearing:6.8 ±0.6
(13) Screw under rear pivot : 3.5 ± 0.3 Lower arm in forged steel : 3.7 ± 0,3 Lower arm in plate steel: 3.1 ± 0,3Screw fixing subframe on bodyshell:8.5 ±0,8Screw fixing balljoint on lower arm (plate steel):4.5 ± 0,4
Antiroll bar
Engine
All TypesDiameter
21colour reference
WHITE Suspension leg angle :
Tab «a»towards the front.B3CP056P
B3CP057D
B3CP043D
XSARA PICASSO

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AXLES
SUSPENSION
STEERING
STEERING COLUMN SPECIFICATIONS
Tightening torques (m.daN).
(7)
Pivot balljoint nut: 4 ± 0.4
(8)
Steering rod adjusting lock nut: 4.5 ± 0.4
(9)
Balljoint on steering rack: 6 ± 0.6
(10)
Fixing steering on subframe: 8 ± 0.8
(11)
Hydraulic pipe connection: 2.4 ± 0.2
(12)
Power steering valve: 1.2 ± 0.2
(13)
Plunger flange screws: 1.2 ± 0.2
(14)
Steering ram screw on housing:9 ±1
(15)
Steering ram screw on yoke:9 ±1
NOTE:
When removing the steering, it is imperative to replace screws
(14)and (15)(new screws).
B3EP117D
XSARA PICASSO

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AXLES
SUSPENSION
STEERING
Steering Rack pinion Number of teeth Number of steering Turning circle Turning circle
rack travel in rack wheel turns between walls between kerbs
Left hand drive
71,7 x 2
LH helix28 Teeth 3,22 12 m 11,48 m
Right hand driveRH helix
Engines Steering valve
NFV 6FZ RFN RHY
number of teeth :7
Length of the steering link rods (preadjustment):
Between balljoint centres =
392 mm.
Between the centre of the pivot balljoint and the contact face of the steering rack balljoint =
412 mm.
STEERING COLUMN SPECIFICATIONSXSARA PICASSO