Seat Citroen C2 2004 1.G Workshop Manual

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GENERAL
Emission standardL4/W4 L4/W4 IFL5
Type codeGJ HFXB GJ KFWB GJ KFWC/IF
Engine typeHFXKFW
Cubic capacity (cc)1124 1360
Fiscal rating (hp)56
Gearbox typeMA/5S MA/5L
Gearbox ident. plate20 CD 43 20 CN 13
IDENTIFICATION OF VEHICLES
Berlingo petrol 5seater
1.4i
X X SX Multispace 1.1i
BERLINGO

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GENERALEmission standardL4 IFL5
Type codeGJ KFWB/GL (1) GJ KFWB/GN (2) GJ NFUB GJ NFUC/IF
Engine typeKFW NFU
Cubic capacity (cc)1360 1587
Fiscal rating (hp)57
Gearbox typeMA/5 BE4/5
Gearbox ident.plate20 CN 1320 DM 46
IDENTIFICATION OF VEHICLES
Berlingo petrol 5seater
1.6i 16V
Multispace X SX Multispace1.4i
BERLINGO
Dual fuel
(1) GL= LPG = Liquefied Petroleum Gas, with ringshaped tank.(2) GN = CNG = Compressed Natural Gas, with cylindrical tank.

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BERLINGO
IDENTIFICA TION OF VEHICLES
GENERAL
Emission standardL4
Type codeGJ WJYB GJ WJYB/PMF (1) GJ RHYB
Engine typeWJYRHY
Cubic capacity (cc)1868 1997
Fiscal rating (hp)56
Gearbox typeBE4/5BE4/5
Gearbox ident. plate20 DM 48 20 DM 50
Berlingo diesel 5seater
2.0 HDi
X SX Multispace X SX Multispace1.9 D
(1) /PMF = Multifunction roof.

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INJECTION
STANDARD
Private vehicles:
< 6 seats and < 2.5 tonnes
• new models
• existing models
Utility vehicles:
< 3.5 tonnes Class 1:
• new models • existing models
Class 2/3:
• new models
• existing models
ALL TYPES
EMISSION STANDARDS
PSA
A/S PREngines ApplicableVehicles
EURO 2
(EURO
96)
L3
EURO 2
(EURO
96)
W3
E.E.C.
APPLICATIONS
OBSERVATIONS
CHARACTERISTICS
Petrol
Diesel
Petrol
Diesel
GasBrussels Directive 94/12
EURO 93 standard made
stricter
Brussels Directive 96/69
3 classes depending on
vehicle weight:Class 1 < 1250 kg
Class 2: 1250/1700 kg Class 3:1700 kgWith oxygen sensor and
reinforced catalytic
converter for petrolvehicles.
With catalytic converterand EGR for diesel
vehicles.With oxygen sensor and
reinforced catalytic conver
ter for petrol vehicles.
With catalytic converter
and EGR for dieselvehicles. 01/96

01/97
01/97 10/97
01/98 10/98
E.E.C.
95
E.E.C.
95

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INJECTION
CHECKS: EXHAUST GASES RECYCLING CIRCUIT
Engines: 8HX 8HW
Engines: 8HV 8HY
Tools.
[1]
Manual pressurevacuum pump: FACOM DA 16
IMPERATIVE: Respect the safety and cleanliness specific to high pressure diesel
injection (HDi) engines.
EGR v
alve.Connect tool [1]on the capsule takeoff (2).
Apply a vacuum of approx.0,6 barseveral times to activate the rod «a».
In abruptly suppressing the vacuum, the valve should click and lock itself back on its seating.
Regulation electrovalve (EGR).(Engine:8HX8HW).Check to be performed between the electrovalve (1)and the EGR valve (2).
Link the tool [1]in series, between the electrovalve (1)and the capsule (2).
Compare the values noted with those in the table below.
Regulation electrovalve (EGR).(Engine:8HV8HY).Check to be performed between the electrovalve (2)and the EGR valve (1).
Link the tool [1] in series, between the electrovalve (2)and the capsule (1).
Compare the values noted with those in the table below.
Engine speed (rpm) Vacuum value
780 0,5
2500 0
B1HP15GD
B1HP1K6D
C2 C3

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INJECTION
CHECKS: EXHAUST GASES RECYCLING CIRCUIT
Engines: RHY RHZ
XSARA PICASSO
Tools.
[1]
Manual vacuum pump : FACOM DA 16
IMPERATIVE: Respect the safety and cleanliness requirements.
EGR valve.
Connect the tool [1]to the capsule union (1).
Apply several times in succession a vacuum of approx.0.6 barto activate the rod "a".
In abrupt reaction to the vacuum, the valve should close on its seating with a clicking
noise.
Exhaust gas reycling (EGR) electrovalve. Check, not under load, between the electrovalve (2)and the EGR valve (1).
Connect the tool [1]between the electrovalve (2)and the capsule (1).
Compare readings with the values in the table below.
Engine speed (rpm) Vacuum value
7800,5
25000
B1HP12GD

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ELECTRICAL
SYSTEM
ALTERNATORS
Allocation of alternator classes
XSARA PICASSO
Meaning of abbreviations, see page:472.
Without aircon With aircon
Heated Nav. + Heated Nav. +
Engine Gearbox Climate Base seat Nav. Heated seat Base seat Nav. Heated seat
C
1.6i T
78+BVMF8+GF
C121.8i 16VT
8+BVM F
GF
C
122.0i 16V T
BVA F8+
8+GF
C
1.6 HDi 16V T
2.0 HDi F
15 15GF