body Citroen C2 2004 1.G Workshop Manual

Downloaded from www.Manualslib.com manuals search engine GENERAL
1
C2
IDENTIFICA TION OF VEHICLES
E1AP0C3D
A Cold stamp
(Cold stamp engraved on the bodywork)
B Manufacturer’s name plate
(On the LH centre pillar)
C AS/RP No. and RP paint code
(On the LH centre pillar)
D Tyre pressures and tyre type
(On the LH centre pillar)
E Serial number on bodywork
F Gearbox ident.reference – Factory serial no.
G Engine legislation type– Factory serial no.
GENERAL

Downloaded from www.Manualslib.com manuals search engine 6
GENERAL
E1AP09HD
IDENTIFICATION OF VEHICLES
A Cold stamp
(Cold stamp engraved on the bodywork).
B Manufacturer’s name plate
(On the LH centre pillar)
C AS/RP No. and RP paint code.
(label affixed to the front pillar on driver’s side)
D Tyre pressures and tyre type.
(label affixed to the front pillar on driver’s side)
E Serial number on bodywork.
F Gearbox ident. reference – Factory serial no.
G Engine legislation type– Factory serial no.
C3

Downloaded from www.Manualslib.com manuals search engine IDENTIFICATION OF VEHICLES
C3 PLURIEL
12
GENERAL
A Cold stamp
(Cold stamp engraved on the bodywork).
B Manufacturer’s name plate
(On the LH centre pillar)
C AS/RP No. and RP paint code.
(label affixed to the front pillar on driver’s side)
D Tyre pressures and tyre type.
(label affixed to the front pillar on driver’s side)
E Serial number on bodywork.
F Gearbox ident. reference – Factory serial no.
G Engine legislation type– Factory serial no.
E1AP0B2D

Downloaded from www.Manualslib.com manuals search engine 23
GENERAL
IDENTIFICATION OF VEHICLESXSARA PICASSO
E1AP088D
A Chassis stamp
(Cold stamp on bodywork)
B Chassis no. reminder
(Label located at bottom of windscreen right hand side)
C Manufacturer’s data plate.
(Located at bottom of RH central pillar)
D Label :
Tyre pressures.
Tyre identification.
Spare wheel identification.
(Located on front LH door inner panel).
E Label :
Factory code.
AS / RP N°
Paint code.
(Located on fuse box cover)
F Gearbox identification ref.
G Engine legislation type.
Factory serial number.

Downloaded from www.Manualslib.com manuals search engine 358
AXLES
SUSPENSION
STEERING
FRONT AXLE
Tightening torques (m.daN).
(1)Nut fixing suspension leg on body: 6,5 ± 0,6
(2)Damper:
(3)Antiroll bar link rod upper balljoint:3,2 ± 0,3
(4)Suspension leg pivot: 5,4 ± 0,5
(5)Antiroll bar link rod lower balljoint: 3,2 ± 0,3
(6) Antiroll bar bearing fixing on subframe:8 ± 0,8
(7)Hub nut: 24,5 ± 0,5
(8)Wheel bolt:9 ±1
(9)Subframe to bodyshell fixing screw:10 ± 1
(10) Antiroll bar:
(11)Pivot lower balljoint fixing on lower arm: 5,5 ± 0,5
(12)Pivot lower balljoint fixing: 4 ± 0,4
(13)Lower arm front and rear mounting fixing: 14 ± 0,4
(14)Stabiliser bar screw:6,6 ±0,7
(15)Steering balljoint fixing:3,5 ± 0,3
Private vehicles Antiroll bar
EuropeDiameter (mm)Colour
HFX KFV 18Violet
NFU 20 Green
8HX19Blue
Entreprise vehiclesDiameter (mm)Colour
HFX 8HX18 Violet
CRD vehicles Diameter (mm) Colour
KFV 8HX18 Violet
NFU 20 Green
B3CP07RP
C2

Downloaded from www.Manualslib.com manuals search engine 360
AXLES
SUSPENSION
STEERING
SUSPENSION
FRONT AXLE
(1)Nut fixing suspension leg on body: 6,5 ± 0,6
(2)
Damper
(16)Cup
(17)Damper nut: 6,5 ± 0,6
(18)
Damper cup
(19)Ball bearing
(20)Spring thrust cup
(21)Travel stop cup
(22)Suspension spring
(23) Damper rod rpotector
(24) Travel stop
B3BP180D
C2

Downloaded from www.Manualslib.com manuals search engine 371
AXLES
SUSPENSION
STEERING
FRONT AXLE
Tightening torques (m.daN).
(1)Nut fixing suspension leg on body: 6,5 ± 0,6
(2)Suspension leg:
(3)Antiroll bar link rod upper balljoint: 3,2 ± 0,3
(4)Suspension leg pivot: 5,4 ± 0,5
(5)Antiroll bar link rod lower balljoint: 3,2 ± 0,3
(6)Antiroll bar bearing fixing on subframe:8 ± 0,8
(7) Hub nut: 24,5 ± 0,5
(8)Wheel bolt:9 ±1
(9)Subframe to bodyshell fixing screw:10 ± 1
(10)Antiroll bar:
(11) Pivot lower balljoint fixing on lower arm: 5,5 ± 0,5
(12)Pivot lower balljoint fixing: 4 ± 0,4
(13)Lower arm front and rear mounting fixing:14 ±0,4
(14)Stabiliser bar screw: 6,6 ± 0,7
(15)Steering balljoint fixing:3,5 ± 0,3
Antiroll bar
Diameter (mm) Colour
HFX KFV
C3KFU NFU 8HX19Blue
8HW 8HV 8HY
C3
Pluriel KFV NFU 8HX 20 Green
B3CP07RP
C3 C3 PLURIEL

Downloaded from www.Manualslib.com manuals search engine 373
AXLES
SUSPENSION
STEERING
SUSPENSION
Front axle
(1)
Nut fixing suspension leg on body: 6,5 ± 0,6
(2)Damper:
(3)Antiroll bar link rod upper balljoint: 3,2 ± 0,3
(4)Suspension leg pivot: 5,4 ± 0,5
(5) Antiroll bar link rod lower balljoint:3,2 ± 0,3
(6)Antiroll bar bearing fixing on subframe: 8 ± 0,8
(7)Hub nut: 24,5 ± 0,5
(8) Wheel bolt:9 ± 1
(9) Subframe to bodyshell fixing screw: 10 ± 1
(10)Antiroll bar:
(11)Pivot lower balljoint fixing on lower arm:5,5 ± 0,5
(12)Pivot lower balljoint fixing: 4 ± 0,4
(13)Lower arm front and rear mounting fixing: 14 ± 0,4
(14) Stabiliser bar screw: 6,6 ± 0,7
(15) Steering balljoint fixing: 3,5 ± 0,3
Antiroll bar
Engines Diameter (mm) Colour
C3
AllTypes19 Blue
C3 Pluriel 20 Green
Pivot
Engines Diameter of bearing Type
C3
C3 Pluriel AllTypes 72 In U
(cast iron)B3CP07RP
C3 C3 PLURIEL

Downloaded from www.Manualslib.com manuals search engine 374
AXLES
SUSPENSION
STEERING
SUSPENSION
Front axle
(1) Nut fixing suspension leg on body: 6,5 ± 0,6
(2)
Damper
(16)Cup
(17)Damper nut.: 6,5 ± 0,6
(18)
Damper cup
(19)Ball bearing
(20)Spring thrust cup
(21)Travel stop cup
(22)Suspension spring
(23) Damper rod rpotector
(24)Travel stop
B3BP180D
C3 C3 PLURIEL

Downloaded from www.Manualslib.com manuals search engine 380
AXLES
SUSPENSION
STEERING
XSARA AXLE GEOMETRY
Front and rear measuring points
XSARA ALL TYPES N°RPO 8667 #
Front heightRear height
H1= Dimension between the centre of the front suspension arm mounting and the ground.H2= Dimension between the contact face of the rear mounting and the ground.R1= Front wheel radius under load.R2= Rear wheel radius under load.L1= Distance between the centre of the wheel and the centre of the front suspension arm mounting.L2= Distance between the centre of the wheel and the contact face of the rear mounting on the bodyshell.
B3CP06ZD