Dri Citroen C3 2004 1.G Owner's Manual

Downloaded from www.Manualslib.com manuals search engine 108
ENGINECYLINDER HEAD
Engines: 8HX 8HW 8HZ 8HV 8HY
Cylinder head tightening (m.daN) One Cylinder head bolts
X =MAX.reusable length
Pretightening: 2 ± 0,2 m.daN
Tightening: 4 ± 0,4 m.daN
Angular tightening: 230° ± 5°
The bolts should have been tho
roughly cleaned and dried with a
dry metal brush.
Oil the threads and under the
heads of the bolts
(use engine oil
or Molykote G Rapid Plus).
Pass a tap into the holes in the
cylinder block.
8HX 8HW 8HZ 8HV 8HY
8HX 8HW 8HZ 8HV 8HY
X = 149 mm
B1DP1CLC
B1DP1DBC
NOTE:Retightening of the cylinder head
after a completed repair is prohibited.
The cylinder head gasket is dryfitted.
C2 C3 C3 PLURIEL

Downloaded from www.Manualslib.com manuals search engine 115
ENGINE
115
PETROL
A UXILIARY EQUIPMENT DRIVE BELT
TU
1
JP
3
JP +
J47
J410
J4RS ET EW
Engine type
C2
C3
C3 Pluriel
XSARA
See pages:
See pages:
See pages:
See pages:
HFX KFV KFW KFU NFV NFU 6FZ RFN RFS
1.1i 1.4i 1.6i 16V
118 to 119118 to 119
1.1i 1.4i 1.4i 16V 1.6i 16V
118 to 119 123 to 124 118 to 119
1.4i1.6i 16V
118 to 119 118 to 119
1.4i 1.6i 16V 2.0i 16V 2.0i 16V
122 125 128 126 to 127
1.6i1.8i 16V 2.0i 16V
120 to 121 128
TUXU
35
JP4
XSARA
Picasso
See pages:

Downloaded from www.Manualslib.com manuals search engine 116
ENGINEDIESEL AUXILIARY EQUIPMENT DRIVE BELT
DV
TD
4
TED48
B10
ATED
Engine type
C2
C3
C3 Pluriel
XSARA
See pages:
See pages:
See pages:
See pages:
8HX 8HW 8HZ 8HV 8HY 9HZ 9HY WJY RHY RHZ
1.4 HDi
135 to 136
1.4 HDi 1.4 HDi 1.4 HDi 16V 1.4 HDi 16V
135 to 136 139
1.4 HDi
135 to 136
1.4 HDi 1.9 D 2.0 HDi 2.0 HDi
137 to 138 129 to 134 141 to 144
1.6 HDi 16V1.6 HDi 16V 2.0 HDi
140 141 to 144
DW
6
XSARA
Picasso
See pages:
TD

Downloaded from www.Manualslib.com manuals search engine 117
ENGINE
AUXILIARY EQUIPMENT DRIVE BELT 2002
ALL TYPES
Engines: All Types Petrol and Diesel
Tools.
Belt tension measuring instrument : 4122 T.(C.TRONIC 105.5)
WARNING:If using tool 4099T (C.TRONIC 105), refer to the correspondence table on page 96.
Essential.
Bef
ore refitting the auxiliary equipment drive belt,check that:
1 / The roller(s) rotate freely (no play or stiffness).
2 / The belt is correctly engaged in the grooves of the various pulleys.

Downloaded from www.Manualslib.com manuals search engine 118
ENGINE
B1BP2LSCB1BP2LTC
AUXILIARY EQUIPMENT DRIVE BELT
Engines: HFX KFV NFU
Tools.
[1]
Pliers for removing plastic pegs: 7504 –T
[2] Belt tension measuring instrument: 4122T
V
ehicle without air conditioning.
Refit.
Refit the belt.
Respect the following sequence:
Crankshaft pinion.
Alternator pulley.Place tool
[2]on the belt.
Tighten screw (1)to achieve a tension of:55 ± 3 SEEM units.Tighten:
Screw (3).
Screw (2).
Remove tool [2]and complete the refitting.
Remove.
Slacken:
Screw
(2). Screw (3). Tensioning screw (1).
Push the alternator back towards the engine.
Remove the belt.
C2 C3 C3 PLURIEL

Downloaded from www.Manualslib.com manuals search engine 119
ENGINE
AUXILIARY EQUIPMENT DRIVE BELT
Engines: HFX KFV NFU
B1BP10XC
Vehicle with air conditioning.
Remove
Slacken:
Screws (6), (4)and (5).
Fully detension the belt by acting on the tensioner roller.
Remove the accessories drive belt.
Refit.Respect the following sequence:
Crankshaft pinion.
Aircon compressor pulley.
Guide roller.
Alternator pulley.
Tensioner roller.Place tool
[2]on the belt.
Tighten screw (5)to achieve a belt tension of:120 ± 3 SEEM units. Tighten screws (4)and (6) Remove tool [2].
Complete the refitting.
B1BP10VC
C2 C3 C3 PLURIEL

Downloaded from www.Manualslib.com manuals search engine 120
ENGINE
B1BP234C
XSARA PICASSOAUXILIARY EQUIPMENT DRIVE BELT
Engine: NFV
Without air conditioning.
Tools.
[1]Pliers for removing plastic pegs: 7504 –T
[2]Belt tension measuring instrument: 4122 –T
[3]TORX spanner
Remove. Release the central screw (1),tool [3] Detension the tensioner roller (2), (flat spanner 27 on flat).
Remove the belt.
Refit. Position the belt.
Hold the belt in position using the tensioner roller (2).
Pretension the belt 120 SEEM units, tool [2].
Lock the central screw (1),tool [3].
Remove the tool [2].
Rotate the crankshaft 2to 4times.
Check the tension, 120 SEEM units.
If not, restart the operation.

Downloaded from www.Manualslib.com manuals search engine 121
ENGINE
AUXILIARY EQUIPMENT DRIVE BELT
Engine: NFV
With air conditioning.
XSARA PICASSO
B1BP235C
Tools.
[1]
Pliers for removing plastic pegs: 7504 –T
[2] Belt tension measuring instrument: 4122 –T
[3] 10 mm square (drain spanner)[4] TORX spanner
Remove. Detension the automatic tensioner, tool[3]. Place aØ 6 mm peg at(a) to immobilise the automatic tensioner.
Remove the belt.
Refit. Position the belt
Detension the automatic tensioner, tool[3]. Remove theØ 6 mm peg.
Release the automatic tensioner.
Remove the tool
[3].

Downloaded from www.Manualslib.com manuals search engine 122
ENGINE
[1]Belt tension measuring instrument:4122T
Tension the belt using the screw (2).
Tension should be:
102 ± 7 SEEM units.
Tighten the screws (1).
New belt
100 SEEM units.
Reused belt
AUXILIARY EQUIPMENT DRIVE BELT 2002
Alternator
Powerassisted steering Power steering and air con.With air conditioning
[1]
Belt tension measuring instrument:4122T
Tension the belt using the screw (4).
Tension should be:
102 ± 7 SEEM units.
Tighten the screws
(3).
New belt
100 SEEM units.
Reused belt75 SEEM units.
B1BP1B3CB1BP124CB1BP1B2CB1BP122C
Engine: KFW
XSARA

Downloaded from www.Manualslib.com manuals search engine 123
ENGINE
AUXILIARY EQUIPMENT DRIVE BELT
Engine: KFU
B1BP2LTC
Tools.
[1]Plyers for removing plastic pegs: 7504 –T
[2]Belt tension measuring instrument (SEEM): 4122 –T
Removing.
Raise and support the vehicle, front wheels hanging.
Disconnect the battery.
Remove the front RH wheel and the front RH splashshield, using tool
[1].
Vehicle without air conditioning.Removing.Slacken the tension, screw(2), screw (3)and screw(1).
Push back the alternator towards the engine.
Remove the auxiliary equipment drive belt.
Refitting.Refit the auxiliary equipment drive belt.
Respect the following sequence :
Crankshaft pinion, alternator pulley.
Position tool
[2]on the belt. Tighten the screw (1)to tension the belt to 55 ±3 SEEM units. Tighten screw (3), screw (2).
Remove tool [2]. Complete the refitting in the opposite order to removal.
B1BP2LSC
C3