Engine Citroen C3 2004 1.G Workshop Manual

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BRAKES
B3FP15YCB3FP15ZD
BLEEDING AND FILLING THE BRAKING SYSTEM (Continued)
Bleeding the primary braking circuit.
WARNING:The ABS should not be active during the
bleeding operation.
Front brake caliper, Bleed screw
(5).A: Rear brake caliperB: Rear brake drum
Bleed screw
(6).
Bleed each wheel cylinder, proceeding in the following
order:
Front LH wheel.
Front RH wheel.
Rear LH wheel.
Rear RH wheel
C3 C3 PLURIEL

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BRAKES
B3FP160C
BLEEDING AND FILLING THE BRAKING SYSTEM (Continued)
With the bleeding apparatus.
Connect the bleeding apparatus [1]on the brake fluid reservoir (1).
Adjust the apparatus pressure to
2 Bars.
For each circuit:
Connect a transparent tube onto the bleed screw, submerge the other end of the tube in a clean container.
Open the bleed screw, wait until the fluid is flowing out without air bubbles.
Close the bleed screw.
Remove the bleeding apparatus
[1].
Check the brake fluid level
(should be between «MINI»level and «MAXI»level).
Fill if necessary with the approved and recommended synthetic brake fluid.
Without the bleeding apparatus.
NOTE:Two operators are necessary.
For each circuit:
Apply the brake pedal to place the circuit under pressure.
Connect a transparent tube onto the bleed screw, submerge the other end of the tube in a clean container. Open the bleed screw, wait until the fluid is flowing out without air bubbles.
Close the bleed screw.
Remove the tool
[1].
NOTE:Recommence the process a second time if that is necessary.
Check the brake fluid level
(should be between «MINI»level and «MAXI»level).
Fill if necessary with the approved and recommended synthetic brake fluid.
C3 C3 PLURIEL

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BRAKES
Without ABS 23,8 (expansion holes)Ftec ABS 23,8 (valve)
228,6
BOSCH 54 LUCAS 57 BOSCH 54
266 283 266
22 /20
FERF 769 ASFM 380 FERF 769
13 / 2
203/205 203/205
247 247
8/68/6
BENDIX JURID TEXTRR BENDIX JURID
D 8259 519 428 D 8259 E 558 519
BOSCH/Loadsensitive compensator
32
0,3 White
BRAKE SPECIFICATIONS
Saloons
XSARA
1.4i1.6i 16V
2.0i 16V
KFW NFU RFN RFS WJY 8HZ RHY RHZ1.9 D 1.4 HDi2.0 HDi
FTØ
mmMaster cylinder
Master vac
Caliper/piston makes
Disc
Disc thickness/min.thickness Ventilated
Brake pad grade
Thickness/min. thickness
RRØ
mmDrum Ø min./max.
Disc nonventilated
Make
Brake lining grade
Make/Type
Cutoff pressure in Bars
Ramp/Paint reference
Disc thickness/min.thickness
Engine type

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BRAKES
Without ABS 23,8 (expansion holes)Ftec ABS 23,8 (valve)
228,6
BOSCH 54 LUCAS 57 BOSCH 54
266 283 266
22 / 20
FERF 769 ASFM 380 FERF 769
13 / 2
228 / 230 228 / 230
247247
8 / 68 / 6
JURID
E 558519 E 558 519
BOSCH/Loadsensitive compensator
32
0,3 White
BRAKE SPECIFICATIONS
Estates
1.4i 1.6i 16V 2.0i 16V 1.9 D 1.4 HDi 2.0 HDi
Engine type KFW NFU RFN WJY 8HZ RHY RHZ
FTØ
mmMaster cylinder
Master vac
Caliper/piston makes
Disc
Disc thickness/min. thicknessVentilated
Brake pad grade
thickness/min. thickness
RRØ
mmDrum Ø min./max.
Disc nonventilated
Make
Brake lining grade
Make/Type
Cutoff pressure in Bars
Ramp/Paint reference
Disc thickness/min.thickness
XSARA

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BRAKES
BRAKE SPECIFICATIONS
XSARA
Tighten the nuts (1)to 2.3 m.daN.
The clevis pin
(2)is held in place by a plastic clip.
B3FP10YD

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BRAKES
BRAKE SPECIFICATIONS XSARA
Braking system specifications
“X”braking circuit.
Front: disc brakes, ventilated
(according to model).
Rear: drum brakes with automatic adjustment.
Cable operated handbrake acting on the rear wheels.
(1)Hydraulic valve block «ABS Bosch 5.3» or(1)Hydraulic valve block «ABS Bosch 5.3 REF» or(1)Hydraulic valve block «ABS with ESP Bosch 5.7».
(2) Load sensitive braking compensator (according to model).
B3FP09HCB3FP09JC
2
1

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BRAKESBraking system without ABS (rear drum brakes)Up to # OPR 8687Braking system without ABS (rear disc brakes)
BRAKE SPECIFICATIONSXSARA
B3FP14GDB3FP14FD

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BRAKES
Braking system with ABS (rear drum brakes)
BRAKE SPECIFICATIONS
B3FP14HD
XSARA

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BRAKESBraking system with ABS REF (rear disc brakes)Braking system with ABS REF (rear drum brakes)
BRAKE SPECIFICATIONS
B3FP14JDB3FP14KD
XSARA

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BRAKES
Braking system with ABS REF (rear drum brakes)
BRAKE SPECIFICATIONS
B3FP14LD
XSARA