C3 1.4 Citroen C3 2004 1.G Repair Manual

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AXLES
SUSPENSION
STEERING
XSARA REAR AXLE
The front silentblocks are aligned at an angle of 45°in relation to the vehicle’s axis.
The rearsilentblocks are in parallel with the vehicle’s axis.
NOTE:There are two suppliers for the silentblocks:

RBT, identified by a Green or Yellow painted dot on the side of the mounting.
PAULSTRA, identified by a Blackpainted dot on the side of the mounting.
It is
FORBIDDENto swap components of different suppliers.
Operating clearance X = 1 to 1.4 mm.
NOTE:
The RH torsion bar can be identified by 1
paint line.
The LH torsion bar can be identified by
2 paint lines.
B3DP04UDB3DP04TC

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AXLES
SUSPENSION
STEERING
Adjusting the rear dummy damper
Lengths of the rear dummy damper (mm)
Grand export
346
339
346
342 Normal driving
339
318
336
XSARA REAR DAMPER
E5AP14WC
Engines
1.9 D
1.6i 16V 3door
1.6i 16V 5door
2.0i 16V (RFN) 1.4 HDi
2.0 HDi
2.0i 16V (RFS)
Estates and
Entreprise all types

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BRAKES
20,6
203,2
LUCAS.TRW/C 48/13/48
266
13/11
0,05
0,01
TEXTRR/T 4144
13/3
203/205
38
DON/8259/1
BRAKE SPECIFICATIONS (WITHOUT ABS)
Master cylinder
ØMaster vac
mm Caliper/piston makes
Disc Plain
FTDisc thickness/minimum thickness
Maximum runout (mm)
Difference in max. thickness
on same circumference (mm)
Supplier / Brake pad grade
Original thickness/minimum thickness
ØOriginal drum/maximum
RR mm Width
Supplier / grade1.1i1.4 HDi
HFXKFV 8HX
Engine type
C2
1.4i

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BRAKESBRAKE SPECIFICATIONS (WITH ABS)
Engine type
Master cylinder
Master vac
ØCaliper/piston makes
FT
mm
DiscPlain
Ventilated
Disc thickness/minimum thickness
Supplier / Brake pad grade
Ø mm Disc Plain
Disc thickness/minimum thickness
RRSupplier / Brake pad grade
ØmmOriginal drum/
maximum/Width
Supplier / Lining grade
(*)
= With emergency braking assistance (AFU).
1.1i
HFX KFV NFU 8HX1.4i1.6i 16V 1.4 HDi
C2
22,2 (*)
228,6
LUCAS.TRW/C 48/13/48LUCAS.TRW LUCAS.TRW/C
C 54/22/54 48/13/48
266
266
13/1122/2013/11
TEXTRR/T 4144
247
9/7
LUCAS.TRW C 38 HR 9/13
203/205/38203/205/38
DON 8259/1 GALFER G 4554 DON 8259/1

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BRAKESBRAKE SPECIFICATIONS (WHITHOUT ABS REF)
Engine typeHFX KFV KFU 8HX 8HW
Master cylinder
20,6
Ø Master vac203,2
mm Caliper/piston makesLUCAS/TRW C48/13 48
FT Disc Plain266 266
Disc thickness/minimum thickness13/1113/11
Ø
mm Disc Ventilated266
Disc thickness/minimum thickness22/20
Brake pad gradeTEXTRR T 4144
ØDrum / Max. thickness
mm Width203/205/38
RRMakeDON
Brake lining grade8259
Braking compensator (Vehicle without ABS) (CICR= Compensator integral to the wheel cylinder). REF= Electronic brakeforce distribution.
Supplier/Type/Cutoff pressure (Bar)RPO 9666 LUCAS LUCAS/CICR/35Supplier/Type/Cutoff pressure (Bar)RPO 9667 LUCAS LUCAS/CICR/27 1.1i
1.4i1.4i 16V 1.4 HDi
C3

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BRAKES
BRAKE SPECIFICATIONS (WITH ABS REF)
Engine type HFX KFV KFU NFU 8HX 8HW 8HV 8HY
Master cylinder
22,2(*)
Ø Master vac
228,6
mm Caliper /piston LUCAS/TRW LUCAS/TRW LUCAS/TRW LUCAS/TRWmakesC 48/13 48 C 54/22 54 C 48/13 48 C 54/22 54
Disc Plain266 266
FT Disc thickness/minimum thickness13/11 13/11
Ø
mm Disc Ventilated266 266
Disc thickness/minimum thickness22/20 22/20
Brake pad gradeTEXTRR T 4144
Ø Cylinder or caliperLUCAS C38 HR 9/13
mm Disc Plain247 247
RR Disc thickness/minimum thickness9/7 9/7
Ø Drum / Max. thickness /
mm Width203/205/38 203/205/38
MakeDONGALFER DON GALFER
Brake lining grade8259 G 4554 8259 G 4554
(*)= With emergency braking system.REF= Electronic brakeforce distribution.NOTE:Braking compensators = The compensator and limiter functions for the main brakes are assured by the ABS REF system. 1.1i 1.4i 1.4i 16V 1.6i 16V 1.4 HDi 1.4 HDi 16V
C3

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BRAKESBRAKE SPECIFICATIONS (WITH & WITHOUT ABS REF)
Engine typeKFV 8HX KFV NFU 8HX
Master cylinder
20,6 22,2(*)
ØMaster vac
203,2228,6
FT mm Makes /piston makesLUCAS/TRW C38 HR 9/13
Disc Ventilated266
Disc thickness/minimum thickness22/20
Brake pad gradeTEXTRR T 4144
ØCylinder or caliperLUCAS/TRW C 38/13 38
mmDiscPlain247
RR Disc thickness/minimum thickness9/7
ØDrum / Max. thickness /
mmWidth203/205/38203/205/38
MakeDONGALFERDON
Brake lining grade8259/1 G 4554 8259/1
(*)= With emergency braking system.(CICR = Compensator integral to the wheel cylinder)Braking compensator (Vehicle without ABS)REF= Electronic brakeforce distribution.
Supplier/Type/Cutoff pressure (Bar) :LUCAS/CICR/27
Braking compensator (Vehicle with ABS)NOTE:Braking compensators = The compensator and limiter functions for the main brakes are assured by the ABS REF system.
C3 PLURIEL
Sans ABS REF Ftec ABS REF
1.4i 1.4 HDi 1.4i 1.6i 16V 1.4 HDi

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BRAKES
Without ABS 23,8 (expansion holes)Ftec ABS 23,8 (valve)
228,6
BOSCH 54 LUCAS 57 BOSCH 54
266 283 266
22 /20
FERF 769 ASFM 380 FERF 769
13 / 2
203/205 203/205
247 247
8/68/6
BENDIX JURID TEXTRR BENDIX JURID
D 8259 519 428 D 8259 E 558 519
BOSCH/Loadsensitive compensator
32
0,3 White
BRAKE SPECIFICATIONS
Saloons
XSARA
1.4i1.6i 16V
2.0i 16V
KFW NFU RFN RFS WJY 8HZ RHY RHZ1.9 D 1.4 HDi2.0 HDi
FTØ
mmMaster cylinder
Master vac
Caliper/piston makes
Disc
Disc thickness/min.thickness Ventilated
Brake pad grade
Thickness/min. thickness
RRØ
mmDrum Ø min./max.
Disc nonventilated
Make
Brake lining grade
Make/Type
Cutoff pressure in Bars
Ramp/Paint reference
Disc thickness/min.thickness
Engine type

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BRAKES
Without ABS 23,8 (expansion holes)Ftec ABS 23,8 (valve)
228,6
BOSCH 54 LUCAS 57 BOSCH 54
266 283 266
22 / 20
FERF 769 ASFM 380 FERF 769
13 / 2
228 / 230 228 / 230
247247
8 / 68 / 6
JURID
E 558519 E 558 519
BOSCH/Loadsensitive compensator
32
0,3 White
BRAKE SPECIFICATIONS
Estates
1.4i 1.6i 16V 2.0i 16V 1.9 D 1.4 HDi 2.0 HDi
Engine type KFW NFU RFN WJY 8HZ RHY RHZ
FTØ
mmMaster cylinder
Master vac
Caliper/piston makes
Disc
Disc thickness/min. thicknessVentilated
Brake pad grade
thickness/min. thickness
RRØ
mmDrum Ø min./max.
Disc nonventilated
Make
Brake lining grade
Make/Type
Cutoff pressure in Bars
Ramp/Paint reference
Disc thickness/min.thickness
XSARA

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BRAKES
BRAKE SPECIFICATIONS
Engine type6FZ RFN 9HZ 9HY RHY
Master cylinder
23,8
Ø Master vac
mm Master cylinder travel
254/35
FT Piston Makes/CaliperBOSCH ZOH54/54
Disc Ventilated283
Disc thickness/minimum thickness26/24
Makes/Brake pad gradeFERODO/769 (37)
Rear brake caliper
Ø Supplier/Type
TRW C38
mm Disc plain247
RR Disc thickness/minimum thickness9/7
MakeGALFER
Brake lining gradeG 4554
Compensator – cutoff in BarsOn versions with ABS, there is no loadsensitive
rear braking compensator.
(*) ESP = Electronic Stability Program.All types
Ftec ESP (*)
1.8i 16V 2.0i 16V 1.4 HDi 2.0 HDi
XSARA PICASSO