200 Citroen C3 2004 1.G Workshop Manual

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C2C3C3 PLURIELXSARA
XSARA PICASSOBERLINGO
PRIVATE CARS
CAR 050014
Volume 12004
AC/QCA
V/MTD
Méthodes techniques documentation «The intellectual property rights relating to the technical information contained in this document
belong exclusively to the manufacturer. Reproduction, translation or distribution in whole or in part
without prior written authorisation from the manufacturer is forbidden».«The technical information contained in this document is intended for the exclusive use of the trained
personnel of the motor vehicle repair trade. In some instances, this information could concern the security andsafety of the vehicle. The information is to be used by the professional vehicle repairers for whom it is
intended and they alone would assume full responsibility to the exclusion of that of the manufacturer».
«The technical information appearing in this brochure is subject to updating as the characteristics ofeach model in the range evolve. Motor vehicle repairers are invited to contact the CITROËN network
periodically for further information and to obtain any possible updates».
2004

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38
GENERAL
LUBRICANTS TOTAL recommended oils
Evolutions (year 2004).
CITROËN C2, C3 PLURIEL, DISPATCH and DV6 engines.
Only petrol versions are available.
Normal maintenance interval:
30 000 km (20 000 miles).
Severe maintenance interval:20 000 km (12 000 miles).
ESSENTIAL:For all vehicles with a 30 000 km (20 000 miles)main
tenance interval, use exclusively
TOTAL ACTIVA/QUARTZ 7000or
9000or any other oils offering identical specifications to these.
These oils offer specifications that are superior to those defined bynorms
ACEA A3 OR API SJ/CF.
Failing this, it is essential to adhere to the maintenance programmes
covering severe operating conditions.
Use of oil grade 10W 40.
It is possible to use semisynthandic oil 7000 10W40on PETROL and
DIESEL
vehicles.
WARNING:To avoid problems with starting from cold, use this oil as
allowed by the climatic conditions in the corntry concerned
(see table).
For more dandails see the oil usage table.
New commercial designation for energy economy oil.
The oil TOTAL ACTIVA/QUARTZ 9000 5W30becomes
TOTAL ACTIVA FUTUR 9000(for France),
QUARTZ FUTURE 9000 5W30(outside France).
The usage exclusions for this oil are the same as before:
XSARA VTS 2.0i 16V(XU10J4RS)
RELAY 2.8 TDi ;2.8 HDi(SOFIM engine)
HDi FAPvehicles
C3 1.6i 16V(DV4TED4)
C8 2.2i (EW12J4)

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GENERAL
ALL TYPES
LUBRICANTS TOTAL recommended oils
S.A.E. Norms Table for selection of engine oil gradeSelection of engine oil grades recommended for climatic conditions in corntries of distribution.Evolution of the norms as at 01/01/2003
ACEA 2003 norms
The meaning of the first landter has not changed, it still corresponds
to the type of engine:
A:petrol and dual fuel petrol / LPG engines.B: dieselengines.
The figure following the first landter corresponds to the type of oil:
3:high performance oils.4:oils specifically for direct injection diesel engines.5:very high performance oils permitting lower fuel consumption.Example:
ACEA A3:high performance oils specifically for petrol and dual fuel
petrol / LPG engines.
ACEA A/B:blended oils giving very high performance for all engines,
also permitting bandter fuel economy, specifically for direct injection dieselengines
NOTE:From 01/01/2003there is no longer any reference to the year
of creation of the norm (example:ACEA A3/B3 98becomes ACEAA3/B3).
API norms
The meaning of the first landter has not changed, it still corresponds to
the type of engine:
S: petrol and dual fuel petrol / LPGengines.C: dieselengines.
The second landter corresponds to the degree of evolution of the oil
(ascending order).
Example:Norm SLis more severe than norm SJ, corresponding to a
higher level of performance.

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GENERAL
ALL TYPES
LUBRICANTS TOTAL recommended oils
Recommendations.
ESSENTIAL: To preserve engine performances, all engines fitted in CITROEN vehicles must be lubricated with high quality oils
(synthan
dic or semisynthandic).
CITROËN
engines are lubricated at the factory with TOTALoil of grade S.A.E.5W30.TOTALoil of grade S.A.E.5W30allows improved fuel economies (approx 2.5%).
The oil
5W30is used only for the following engines (Year 2003):
XU10 J4RS: XSARA VTS 2.0i 16V (3door) SOFIM:RELAY 2.8 TDi and 2.8 HDi. HDi:With particle filter (FAP). DV4 TED4: CITROËN C3 1.4 HDi 16V EW 12J4:CITROËN C8 2.2i.
WARNING: CITROËNengines prior to model year 2000do not have to be lubricated with oils adhering to the norms ACEA AI98 and API SJ/CF ECor current norms ACEA A5/B5
Denomination of TOTALoils according to corntry of markanding:TOTAL ACTIVA(France only).TOTAL QUARTZ(outside France).

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GENERAL
Year
Year 2003
Petrol and
dual fuel petrol / LPG enginesA3 or A5 5 (*)
SJ or SL
CF
B3 or B5 (*)
Diesel engines
Types of engine concernedNorms to be observed for engine oils (year 2003)
ACEA norms API norms Récapitulation
ALL TYPES
LUBRICANTS TOTAL recommended oils
TOTAL ACTIVATRAC TOTAL QUARTZ FUTUR 9000 (*) TOTAL ACTIVA FUTUR 9000 (*) TOTAL ACTIVA 9000
TOTAL QUARTZ 90005W40A3 / B3
SL / CF
SJ / CF A5 / B5
A3 / B3 5W30
10W40 S.A.E. norms Blended oils for all engines (petrol, diesel and dual fuel petrol / LPG engines).
ACEA norms API norms
(*) It is essential not to use engine oils respecting these norms for the following enginetypes: XU10 J4RS , SOFIM 2.8 TDi
and SOFIM 2.8 HDi , HDi with particle filter (FAP), EW 12 J4, DV4 TED4.
Classes and grades of TOTAL recommended engine oils.
Oils markanded in each country are adapted to the local climatic conditions.
(*) Blended oils for all engines, permitting fuel economy.

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GENERAL
LUBRICANTS TOTAL recommended oils
POWER STEERING OILS
ENGINE COOLANT FLUID
ALL TYPES
TOTAL FLUIDE ATX
TOTAL FLUIDE DAS
Special oil distributed by
CITROËN
Part No.: 9730 A1
Power steering
All countries
Very cold countries
All countriesCITROËN fluid
Protection: 35C°
2Litres
5Litres
20 Litres
210Litres
9979 70
9979 71
9979 769979 779979 72
9979 73
9979 749979 75 PackCITROËN Part No.
REVKOGEL 2000
GL YSANTIN G33

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ENGINE
ENGINE SPECIFICATIONS
Engines: 8HX 8HW 8HZ 8HV 8HY
Diesel
All types
1.4 HDi
1.4 HDi 16V
Vehicle
Emission standardEngine typeCubic capacity (cc)
Bore / StrokeCompression ratio
Power ISO or EEC KW rpm
Power DIN (HP rpm)
Torque ISO or EEC
(m.daN rpm)C2/C3/C3 PlurielC3Xsara C3
L4/IFL5 L4
8HX8HW8HZ8HV8HY
1398
73/82 73,5/82 73/82
17,9/1 18,25/1
504000664000
704000694000 924000
152000 162000 202000

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ENGINEENGINE SPECIFICATIONS
Engines: 9HZ 9HY WJY RHU RHZ
Diesel
All types
1.6 HDi 16V 2.0 HDi1.9 D
Vehicle
Emission standard
Engine typeCubic capacity (cc)
Bore / StrokeCompression ratio
Power ISO or EEC KW rpm
Power DIN (HP rpm)
Torque ISO or EEC
(m.daN rpm)Xsara II
Xsara Picasso Xsara II Berlingo II Xsara Picasso Xsara II
Berlingo II
L4
9HZ 9HY WJY RHY RHZ
1560 1868 1997
88,3/75 82,2/88 85/88
18/1 23/1 17,6/1
804000514600 664000 804000
1104000 714600 904000 1094000
24,52000 12,52500 10,52500 20,51900 251750

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ENGINE
CYLINDER HEAD
Engines: HFX KFV NFU
Cylinder head tightening (m.daN) Cylinder head bolts
X =MAX. reusable length
Tightening : 2 ± 0,2
Angular tightening: 240° ± 5°
Tightening :2,5 ±0,2Angular tightening:200 ±5°
(In the order 1 to 10)
B1BP1DVC
KFU HFX KFV
HFX KFV
175,5 ± 0,5 122 ± 0,3NFU
B1BP10KC
NOTE:Retightening of the cylinder head
after a completed repair is prohibited.
C2 C3 C3 PLURIEL
NOTE:Oil the threads and under the heads of
the bolts (use engine oil or Molykote G Rapid
Plus).
Tightening
: 2 ± 0,2Angular tightening:260° ± 5°
(In the order 1 to 10)
NFU
KFV
119

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ENGINE
AUXILIARY EQUIPMENT DRIVE BELT 2002
ALL TYPES
Engines: All Types Petrol and Diesel
Tools.
Belt tension measuring instrument : 4122 T.(C.TRONIC 105.5)
WARNING:If using tool 4099T (C.TRONIC 105), refer to the correspondence table on page 96.
Essential.
Bef
ore refitting the auxiliary equipment drive belt,check that:
1 / The roller(s) rotate freely (no play or stiffness).
2 / The belt is correctly engaged in the grooves of the various pulleys.