Gearbox control Citroen C3 PLURIEL 2004 1.G Workshop Manual

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GENERALEmission standardL5/IF L4/IF L5/IF L4
Type codeNO RFN1/IFNO RFNN/IFNO RFN3/IFNO RFSB
Engine typeRFN RFS
Cubic capacity (cc)1998
Fiscal rating (hp)8911
Gearbox typeBE4/5AL4 BE3/5
Gearbox ident.plate20 DL 40
20 DM 03(1)20 TP 47 20 TE 47
IDENTIFICATION OF VEHICLES
Saloon petrol 3door
2.0i 16V
VTS
(1) =Right hand drive : Hydraulic clutch control.
XSARA II
AUTO.

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GENERAL
Emission standardL4
Type codeN0 8HZB N0 WJYB N0 RHYB N0 RHZB N0 RHZN
Engine type8HZ WJY RHY RHZ
Cubic capacity (cc)1398 1868 1997
Fiscal rating (hp)45 6
Gearbox typeBE4/5 AL4
Gearbox ident. plate20 DM 5420 DL 41 20 DL 42 20 DM 10 20 TP 48
20 DM 05 (1)20 DM 07 (1)(*) 20 DM 11 (1)
IDENTIFICATION OF VEHICLES
Saloon diesel 3door
1.4 HDi
Pack
XSARA II
AUTO.
1.9 D 2.0 HDi
Océanic
Pack clubOcéanic Pack
VTR VTSSX
(1) =
Right hand drive : Hydraulic clutch control.(*) DAIC DAD =20 DM 08.

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GENERAL
Emission standardL5/IF L4 L5/IF
Type codeN1 RFN1/IF N1 RFNN RFN3/IF
Engine typeRFN
Cubic capacity (cc)1998
Fiscal rating (hp)89
Gearbox typeBE4/5AL4
Gearbox ident.plate20 DL 40
20TP47
20DM03(2)
IDENTIFICATION OF VEHICLES
Saloon petrol 5door
2.0i 16V
ExclusiveAUTO.
XSARA II
(1) = Right hand drive : Hydraulic clutch control.(2) = Right hand drive : Hydraulic clutch control.

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GENERAL
Emission standardL4
Type codeN1 8HZB N1 WJYB N1 RHYB N1 RHZB N1 RHZN
Engine type8HZ WJY RHY RHZ
Cubic capacity (cc)1398 1868 1997
Fiscal rating (hp)456
Gearbox typeBE4/5AL4
Gearbox ident.plate20 DM 5420 DL 4120 DL 42 20 DM 10 20 TP 48
20 DM 05 (1)20 DM 07 (1) (*)20 DM 11 (1)
XSARA II IDENTIFICATION OF VEHICLES
(1) =Right hand drive :Hydraulic clutch control.(*) DAIC DAD =20 DM 08.
Saloon diesel 5door
1.4 HDi 16V
2 HDi
Océanic Pack
Océanic Leader Leader Pack ExclusiveAUTO.Pack Leader
1.9 D

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GENERALEmission standardL5/IF L4
Type codeN2 RFN1/IF N2 RFNN N2 RFN3/IF N2 8HZB N2 WJYB N2 RHYB N2 RHZB N2 RHZN
Engine typeRFN 8HZ WJY RHY RHZ
Cubic capacity (cc)1998 1398 1868 1997
Fiscal rating (hp)89456
Gearbox typeBE4/5 AL4 BE4/5 AL4
Gearbox ident. plate20 DL 40 20 TP 47 20 DM 54 20 DL 41 20 DL 42 20 DM10
20 DM 03 (1)20 DM0520DM0720DM1120TP48(1) (1) (*)(1)
IDENTIFICATION OF VEHICLES
Estate petrol
2.0i 16V
Océanic Pack Exclusive
XSARA II
(1) =Right hand drive : Hydraulic clutch control.(*) DAIC DAD =20 DM 08.
AUTO.
Estate diesel
1.4 HDi
1.9 D2.0 HDi
AUTO.
Exclusive X PackOcéanic
Pack

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CLUTCH
GEARBOX
TRANSMISSION
CLUTCH SPECIFICATIONS
Engines: HFX – KFV – KFU – NFU – 8HX – 8HW – 8HV – 8HY
NOTE:All the clutches are «push»type with hydraulic control.
Description.The declutch control has a declutch fork mounted on a balljoint.(1)The balljoint is screwed into the clutch casing.(2)Declutch fork.(3)Clutch casing.(4)Bearing.(5)Clutch plate.
The clutch control slave cylinder
(7)is fixed by two screws (6)onto the exterior of the clutch casing.
Tightening torques (m.daN).
Fixing of clutch plate / engine flywheel: 2 ± 0,2 Fixing of clutch control slave cylinder / clutch housing:2 ±0,25 Fixing of engine flywheel / crankshaft
Pretightening:1,7 ± 0,1Angular tightening:70° ± 5°
B2BP047CB2BP04QC
C2 C3 C3 PLURIEL

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CLUTCH
GEARBOX
TRANSMISSION
CLUTCH SPECIFICATIONS
Engines: KFW NFU NFV 6FZ RFN RFS 8HZ 9HZ 9HY WJY RHY RHZ
NOTE:All the clutches are «push»type with hydraulic control.
Description.The declutch control has a declutch fork mounted on a balljoint.(1)The balljoint is screwed into the clutch casing.(2) Declutch fork.(3) Clutch casing.(4) Bearing.(5) Clutch plate.
The clutch control slave cylinder
(7) is fixed by two screws (6)onto the exterior of the clutch casing.
Tightening torques (m.daN).
Fixing of clutch plate / engine flywheel: 2 ± 0,2 Fixing of clutch control slave cylinder / clutch housing:2 ±0,25 Fixing of engine flywheel / crankshaft
Pretightening:1,75 ± 0,1Angular tightening:75° ± 5°: 6,3 ± 2,2
B2BP047CB2BP05SC
XSARA XSARA PICASSO

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CLUTCH
GEARBOX
TRANSMISSION
CLUTCH CONTROLS: FEATURES / CHECKS AND ADJUSTMENTS
Engines: KFW NFU 6FZ RFN RFS 8HX 9HZ 9HY WJY RHY RHZ
Clutch cable.
Removing.
Uncouple the cable from the lever (1).
Unclip the cable from the gearbox by actioning
the side tabs
(2).
Detach the cable from the bulkhead.
Remove the clip
(3).
Uncouple the cable from the clutch pedal.
B2BP001CB2BP002C
XSARA XSARA PICASSO
B2BP02VC
B2BP02WC
«PUSH» clutch
«PULL» clutch
B2BP03BCB2BP002C

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CLUTCH
GEARBOX
TRANSMISSION
CLUTCH CONTROLS: FEATURES / CHECKS AND ADJUSTMENTS
Engines: KFW NFU 6FZ RFN RFS 8HX 9HZ 9HY WJY RHY RHZ
Refitting.
Place the pedal in the high position (contact at “a”).
Attach the cable yoke on the hook of the clutch pedal.
Fit a new clip
(3).
Fit the endpiece (4)to the bulkhead (fit with G6grease).
Clip the endpiece (5)on the gearbox.
Couple the cable to the lever (1).
Depress the clutch cable several times to lodge the cable in place.
Check that the endpiece (4) is correctly lodged on the bulkhead.
Check the operation of the automatic adjusting system.
After fitting the cable, pull the clutch lever in the inverse direction
(direction F), the lever should
move back when pulled by hand.
Press the clutch pedal very lightly and repeat the same operation. The lever should not move
back.
WARNING:If a system blockage is detected when checking, or if the pedal has been removed,
the pedal position must be adjusted. The correct positioning of the pedal is obtained by the
angular displacement of the stop supports
"a"and "b".
B2BP03CD
XSARA XSARA PICASSO
«PUSH» clutch
«PULL» clutch
B2BP03DD

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CLUTCH
GEARBOX
TRANSMISSION
CLUTCH CONTROLS: FEATURES / CHECKS AND ADJUSTMENTS
Engines: KFW NFU 6FZ RFN RFS 8HX 9HZ 9HY WJY RHY RHZ
Adjusting the pedal height.
Loosen the nut (6)and the screw (7).
Using a lever, raise the stop support (8)to its highest position. In this position, there should be a substantial free
play in the pedal.
Lower the support until there is a free play of
2 ± 1 mm.
Tighten the nut (6) and the screw (7).
Check that the clutch cable sleeve can move freely.
At rest, the clutch cable sleeve should be free and able to lengthen and shorten.
Clutch pedal travel.
The automatic clutch wear adjustment system has no manual adjustment.
Pedal travel is identical on all models:154 ± 5 mm.
The adjustment is achieved by reducing the length of the cable sleeve.
WARNING:Automatic adjustment of the pedal travel is accompanied by a modification of the curvature of the
cable sleeve. Do not add any supplementary fixing points or alter the routing in any way.
«c»Routing of new cable.«b»Routing after adjustment of play.«x» Clutch wear.
B2BP03ECB2BP03FD
XSARA XSARA PICASSO