wheel Citroen C4 2005 2.G Workshop Manual

Page 11 of 462

Downloaded from www.Manualslib.com manuals search engine GENERALGENERAL
5
IDENTIFICATION OF THE VEHICLEXSARA PICASSO
E1AP088D
A- Chassis stamp
(cold stamp on bodywork).
B -Chassis no. reminder
(label located at bottom of windscreen right hand side).
C -Manufacturer's data plate
(located at bottom of RH central pillar).
D -Label:
(located on front LH door inner panel)
- Tyre pressures.
- Tyre identification.
- Spare wheel identification.
E -Label:
(located on fuse box cover)
- Factory code.
- A-S / RP N°.
- Paint code.
F -Gearbox identification ref.
G -Engine legislation type - Factory serial number.
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Page 51 of 462

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ENGINE
SPECIAL FEATURES - TIGHTENINGING TORQUES (m.daN)
Tighteninging torques (m.daN)
Engine type KFW NFV NFU
Crankshaft Pre-tightening 2 ± 0,2 2 ± 0,2
bearing screws Angular tightening 45° 50° ± 5°
Connecting rod
screwsTightening 3,8 ± 0,4
Flywheel screw Tightening 6,5 ± 0,7
Crankshaft
pinion screw Tightening 10 ± 1
Camshaft pulley
screw Tightening 8 ± 0,8
Camshaft hubs8 ± 0,8
Camshaft hub
screwTightening1 ± 0,1
XSARA - XSARA PICASSO
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Page 55 of 462

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SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder block
14 Crankshaft bearing cap sealing screw (*) 0,8 ± 0,1
15 Knock sensor 2 ± 0,4
16 Coolant pump stud screw 1,6 ± 0,2
17 Coolant pump cover screw 0,6 ± 0,1
18 Screw of coolant pump body on cylinder block 6,5 ± 0,6
19 Cooling circuit plug 3 ± 0,5
20 Oil circuit plugs 3 ± 0,5
21 Flywheel screw (*) 6,7 ± 0,6
22 Con rod cap fixing nut 3,7 ± 0,4
23 Accessories drive belt pulley screw 0,8 ± 0,2
Crankshaft pinion screw
24Tightening4 ± 0,4
Angular tightening45°±4°
Crankshaft bearing cap cover screw (*)
25Tightening2
Angular tightening44°±4°
Engine: KFU
B1DP1KVP
(*) = IMPERATIVE: Respect the tightening sequence (see following page).
C4
ENGINE
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Page 56 of 462

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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engine: KFU
B1CP0GYCB1DP05BC
IMPERATIVE: Respect the tightening sequence.
Cylinder block
(14) Crankshaft bearing cap sealing screw
(25) Crankshaft bearing cap cover screw(21) Flywheel screw
C4
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Page 62 of 462

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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder block
18 Coolant pump screw 2 ± 0,1
19 Oil plug 2,5 ± 0,5
20 Con rod cap bolt 3,8 ± 0,2
21 Seal plate screw, flywheel end 1 ± 0,1
22 Flywheel screw (*) 7 ± 0,7
23 Seal plate screw, timing end 1 ± 0,1
24 Coolant inlet manifold screw 0,8 ± 0,1
25 Crankshaft pinion screw
Tightening4 ± 0,2
Angular tightening45°±3°
26 Crankshaft bearing cap screw
Tightening2 ± 0,1
Angular tightening49°±2°
27 Accessories drive belt pulley screw 2,5 ± 0,6
28 Knock sensor 2 ± 0,5
Engine: NFU
B1DP1KUP
(*) = IMPERATIVE: Respect the tightening sequence (see following page).
C4
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Page 63 of 462

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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engine: NFU
B1CP0GCCB1JP063C
Sequence of tightening the nuts (8)(Catalytic converter)(22) Sequence of tightening the flywheel screws
IMPERATIVE: Respect the tightening sequence.
C4
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Page 71 of 462

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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder block
17 Oil circuit plugs 3 ± 0,3
Coolant pump screw (*)
18Pre-tightening0,8
Tightening1,4 ± 0,1
19 Cooling circuit plug 3 ± 0,3
Accessories drive belt pulley screw
20Tightening4 ± 0,4
Angular tightening40°±4°
Flywheel screw (*)
21Pre-tightening0,8 ± 0,1
Tightening2 ± 0,2
Angular tightening21°± 3°
Engine: RFJ
B1DP1KSP
(*) = IMPERATIVE: Respect the tightening sequence (see following page).
C4
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Page 73 of 462

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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engine: RFJ
B1GP08WCB1DP05BC
IMPERATIVE: Respect the tightening sequence.
Cylinder head
(22) Crankshaft bearing cap screws
(24) Con rod cap screws(21) Flywheel screw(18) Coolant pump screw
B1CP0GCC
C4
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Page 79 of 462

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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder head
Camshaft bearing cover 0,9 ± 0,1
Exhaust manifold 3,5 ± 0,3
Valve cover1,1 ± 0,1
Camshaft pulley
Pre-tightening3 ± 0,3
Tightening7,5 ± 0,7
Pulley on hub 2,1 ± 0,2
Timing pinion on crankshaft
Pre-tightening4 ± 0,4
Angular tightening53°±4°
Flywheel / clutch
Clutch mechanism 2 ± 0,2
Flywheel
Pre-tightening
(sequence 1,5,3,7,2,6,4,8)2 ± 0,2
Angular tightening(sequence 1,5,3,7,2,6,4,8)21°±3°
Engine: RFN
B1CP089C
XSARA - XSARA PICASSO
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Page 85 of 462

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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder block
18 Oil circuit plugs 3 ± 0,3
Coolant pump screw (*)
19Pre-tightening0,8
Tightening1,4 ± 1
20 Cooling circuit plug 3 ± 0,7
Flywheel screw (*)
21Pre-tightening0,8 ± 0,1
Tightening2 ± 0,2
Angular tightening23°±5°
Crankshaft bearing cap cover screw (*)
22Pre-tightening1 ± 0,1
Tightening2 ± 0,1
Angular tightening60°±5°
Engine: RFN
B1DP1KKP
(*) = IMPERATIVE: Respect the tightening sequence (see following page).
C4
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